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BMW E39 Crankcase Vent, PCV, and Oil Separator Systems

BMW E39 Crankcase Vent, PCV, and Oil Separator Systems Every car has a crankcase vent system that is supposed to suppress oil from making it into the intake ports and combustion chamber. A good functioning system will separate oil from the atmosphere and return it to the oil pan (or collect it in a catch can) while allowing the leftover vapors to burn in the combustion chamber or recirculate through the system. This has always been known as a PCV system (Positive Crankcase Ventilation) but BMW has several other names for it - oil separator, crankcase vent (CCV), and cyclonic separator. Failures in the system will allow raw oil to enter the intake and eventually into the engine itself which can have disastrous effects on engine performance and longevity. As emissions regulations on oil and gas venting have gotten more stringent the PCV systems have gotten more complex and failure prone. And because the CCV is intertwined with other systems you could have rough running, loss of power, higher oil consumption, misfiring, stalling, or other annoying issues. There is no replacement interval for these so we recommend inspecting your crankcase vent system as part of your regular maintenance routines. Symptoms of a bad crankcase vent are: whitish or yellowish film on the underside of the oil cap, whistling/squealing noises (not caused by a belt), suction on the oil cap that makes it hard to unscrew, large amounts of white smoke from the exhaust, and excessive oil consumption.
You're currently viewing parts for your (E39) 5-Series 1996-2003. Reset your chassis
For accurate results, specify your model below.
Hose - From Oil Separator to Oil Dipstick Tube - E46 E39 This is the updated hose that goes from the Crankcase Oil Separator Valve to the oil dipstick tube. This tube tends to get plugged with oil sludge and becomes brittle and cracks. It fits E46 323i 323ci 325i (M54) 325ci (M54) 325xi 328i 328ci 330i 330ci 330xi - E39 525i 530i - E60 525i 530i 2004-2005 - X3 2.5i 3.0i 2004-2006 - Z3 2.5i 3.0i - Z4 2.5i 3.0i 2003-2006.

This item fits the following BMWs:
2001-2005 E46 BMW 325i 325ci 325xi Only for cars with M54 engine
1999-2005 E46 BMW 323i 323ci 328i 328ci 330i 330ci 330xi
2001-2003 E39 BMW 525i 530i
2004-2005 E60 BMW 525i 525xi 530i 530xi
2004-2006 E83 BMW X3 2.5i X3 3.0i
2001-2002 Z3 BMW Z3 2.5i Z3 3.0i
2003-2005 Z4 BMW Z4 2.5i Z4 3.0i
Part #: 11157532629
Price: $19.95 (USD) 
Quantity:   
Crankcase Ventilation Dipstick Hose

This tube runs from the oil separator to the lower dipstick tube.

 

BMW has an ongoing issue with oil separators freezing in cold weather if driving is done before the vehicle is fully warmed up. There is often a howling noise followed by numerous oil leaks. The crankcase breather valve is used to purge the oil vapor from the engine block into the valve cover. However, sometimes condensation can cause it to freeze, causing the entire oil separator system to fail, crack, and disintegrate.

Replace this and all the other components of the oil separator system to prevent damage to all the aspects of your engine. As long as you have everything off, you can rest assured that new parts will last and be reliable.

Part #: 11157532629
Price: $8.09 (USD) 
Quantity:   
Complete Turner Baffled Oil Catch Can Kit - Standard Flow 8oz

When we designed this catch we wanted to have the most function options available, the best separation method, and the easiest to service. The Turner engineered catch cans offer a pre-setup design based ion desired flow direction, however this does not limit you to this flow. The inner baffle orientation can be easily adjusted to flow in both directions in case you decide to move this catch can to a different vehicle. A 4 chamber system  baffle system inside the catch can was engineered to create multiple changes in the direction of airflow within the separator to cause oil droplets to fall out of suspension before exiting the catch can. Having a closed / recirculated design reduces oil ingestion and promotes cleaner emissions and odor-less operation.

Our catch can was also designed with the idea that the cans fill level can easily be checked with a top mounted dipstick and an optional use bottom drain hole. The drain system comes complete with a valve and hose to be mounted at a lower area of the vehicle so when you're doing an oil change you can drain the catch can.

Features:

  • 6061-T6 billet machined body, anodized black for lasting protection and appearance
  • Strategically positioned 4 chamber baffle system maximizes oil / air separation 
  • Knurled and black anodized oil dipstick makes inspecting oil volume of reservoir clean and simple
  • Sealed with a pre-installed viton O-Ring
  • Includes 2.5mm allen key to remove baffle plates for cleaning
  • Engineered to create multiple changes in the direction of airflow within the separator to cause oil droplets to fall out of suspension before exiting the catch can
  • Closed / recirculated design reduces oil ingestion and promotes cleaner emissions and odor-less operation
  • Optional use drain hole - drain kit included!
  • Universal mounting kit
Part #: 022798tms01-07KT
Price: $189.95 (USD) 
Quantity:   
Turner Build Your Own Catch Can Kit

There are a few reason having a catch can is an upgrade for a vehicle, from a separator system that no longer works to one that was never there. Modern day emissions regulations require the use of a closed crankcase ventilation (PCV) system to recirculate combustion blow-by gases from the crankcase back in to the intake to be burned.  Unfortunately, these blow by gases contain water vapor (which is a byproduct of combustion) and pick up oil mist from and the windage cloud and cam lubrication system as they travel through the crank case.  Due to less than 100% effective air/oil separation in the stock PCV system, some oil mist and water vapor gets carried back to the intake tract and over time cause oil deposits and carbon buildup in the intake manifold, intake ports, and on the back of intake valves.  All will eventually lead to poor performance and reduced fuel economy, and the presence oil mist can in the intake charge even increase the risk of engine damaging detonation. 

 The catch can utilizes a strategically designed 4 chamber baffle plate system engineered to create multiple changes in the direction of airflow to cause oil droplets to fall out of suspension, maximizing the efficiency of the PCV air/oil separation.  A dipstick is integrated into the cap so you can monitor the oil level, and the can is easily serviced.  At each oil change simply unscrew the canister and empty the trapped oil with your regular used oil.  The Turner Motorsport Oil Catch Can is CNC machined from billet 6061-T6 aluminum and with a stealthy black anodized finish for lasting durability and appearance, and includes everything needed for an OEM-like fully reversible installation. Another feature the Turner catch can has is the ability to add on a drain kit so you no longer have to fumble around getting the fill can out of a tight space. The drain can be run down to the belly pan of your car so draining can be done at the same time you change your oil or anytime in between.

* The baffle system is designed to direct the flow clock-wise or counter clock-wise depending on your setup (each can can be adjusted to flow in either direction). 

Features:

  • 6061-T6 billet machined body, anodized black for lasting protection and appearance
  • Strategically positioned 4 chamber baffle system maximizes oil / air separation 
  • Knurled and black anodized oil dipstick makes inspecting oil volume of reservoir clean and simple
  • Sealed with a pre-installed viton O-Ring
  • Includes 2.5mm allen key to remove baffle plates for cleaning
  • Engineered to create multiple changes in the direction of airflow within the separator to cause oil droplets to fall out of suspension before exiting the catch can
  • Closed / recirculated design reduces oil ingestion and promotes cleaner emissions and odor-less operation
  • Optional use drain hole - drain kit included!
  • Universal mounting kit

Specific model kits for N54 vehicles can be found here.

Specific model kits for S54 vehicles can be found here.

Part #: 022798TMS
Price: $189.95 (USD) 
Crankcase Vent Hose - From Valve Cover to Oil Separator - E36 E39 Z3 This Crankcase Vent Hose - From Valve Cover to Oil Separator fits BMWs with the M52 or S52 6 cylinder engines.

This item fits the following BMWs:
1996-1998 E36 BMW 323is 323ic 328i 328is 328ic M3
1996-1998 E36/7 BMW Z3 2.8
1996-2000 E36/7 BMW M Roadster M Coupe
1997-1998 E39 BMW 525i 528i 530i 540i M5
Part #: 11151703775
Price: $33.95 (USD) 
Quantity:   
Complete Turner Baffled Oil Catch Can Kit - Standard Flow 6oz

When we designed this catch we wanted to have the most function options available, the best separation method, and the easiest to service. The Turner engineered catch cans offer a pre-setup design based ion desired flow direction, however this does not limit you to this flow. The inner baffle orientation can be easily adjusted to flow in both directions in case you decide to move this catch can to a different vehicle. A 4 chamber system  baffle system inside the catch can was engineered to create multiple changes in the direction of airflow within the separator to cause oil droplets to fall out of suspension before exiting the catch can. Having a closed / recirculated design reduces oil ingestion and promotes cleaner emissions and odor-less operation.

Our catch can was also designed with the idea that the cans fill level can easily be checked with a top mounted dipstick and an optional use bottom drain hole. The drain system comes complete with a valve and hose to be mounted at a lower area of the vehicle so when you're doing an oil change you can drain the catch can.

Features:

  • 6061-T6 billet machined body, anodized black for lasting protection and appearance
  • Strategically positioned 4 chamber baffle system maximizes oil / air separation 
  • Knurled and black anodized oil dipstick makes inspecting oil volume of reservoir clean and simple
  • Sealed with a pre-installed viton O-Ring
  • Includes 2.5mm allen key to remove baffle plates for cleaning
  • Engineered to create multiple changes in the direction of airflow within the separator to cause oil droplets to fall out of suspension before exiting the catch can
  • Closed / recirculated design reduces oil ingestion and promotes cleaner emissions and odor-less operation
  • Optional use drain hole - drain kit included!
  • Universal mounting kit
Part #: 022798tms01-05KT
Price: $189.95 (USD) 
Quantity:   
Complete Turner Baffled Oil Catch Can Kit - Reverse Flow 6oz

When we designed this catch we wanted to have the most function options available, the best separation method, and the easiest to service. The Turner engineered catch cans offer a pre-setup design based ion desired flow direction, however this does not limit you to this flow. The inner baffle orientation can be easily adjusted to flow in both directions in case you decide to move this catch can to a different vehicle. A 4 chamber system  baffle system inside the catch can was engineered to create multiple changes in the direction of airflow within the separator to cause oil droplets to fall out of suspension before exiting the catch can. Having a closed / recirculated design reduces oil ingestion and promotes cleaner emissions and odor-less operation.

Our catch can was also designed with the idea that the cans fill level can easily be checked with a top mounted dipstick and an optional use bottom drain hole. The drain system comes complete with a valve and hose to be mounted at a lower area of the vehicle so when you're doing an oil change you can drain the catch can.

Features:

  • 6061-T6 billet machined body, anodized black for lasting protection and appearance
  • Strategically positioned 4 chamber baffle system maximizes oil / air separation 
  • Knurled and black anodized oil dipstick makes inspecting oil volume of reservoir clean and simple
  • Sealed with a pre-installed viton O-Ring
  • Includes 2.5mm allen key to remove baffle plates for cleaning
  • Engineered to create multiple changes in the direction of airflow within the separator to cause oil droplets to fall out of suspension before exiting the catch can
  • Closed / recirculated design reduces oil ingestion and promotes cleaner emissions and odor-less operation
  • Optional use drain hole - drain kit included!
  • Universal mounting kit
Part #: 022798tms01-06KT
Price: $189.95 (USD) 
Quantity:   
Complete Turner Baffled Oil Catch Can Kit - Reverse Flow 8oz

When we designed this catch we wanted to have the most function options available, the best separation method, and the easiest to service. The Turner engineered catch cans offer a pre-setup design based ion desired flow direction, however this does not limit you to this flow. The inner baffle orientation can be easily adjusted to flow in both directions in case you decide to move this catch can to a different vehicle. A 4 chamber system  baffle system inside the catch can was engineered to create multiple changes in the direction of airflow within the separator to cause oil droplets to fall out of suspension before exiting the catch can. Having a closed / recirculated design reduces oil ingestion and promotes cleaner emissions and odor-less operation.

Our catch can was also designed with the idea that the cans fill level can easily be checked with a top mounted dipstick and an optional use bottom drain hole. The drain system comes complete with a valve and hose to be mounted at a lower area of the vehicle so when you're doing an oil change you can drain the catch can.

Features:

  • 6061-T6 billet machined body, anodized black for lasting protection and appearance
  • Strategically positioned 4 chamber baffle system maximizes oil / air separation 
  • Knurled and black anodized oil dipstick makes inspecting oil volume of reservoir clean and simple
  • Sealed with a pre-installed viton O-Ring
  • Includes 2.5mm allen key to remove baffle plates for cleaning
  • Engineered to create multiple changes in the direction of airflow within the separator to cause oil droplets to fall out of suspension before exiting the catch can
  • Closed / recirculated design reduces oil ingestion and promotes cleaner emissions and odor-less operation
  • Optional use drain hole - drain kit included!
  • Universal mounting kit
Part #: 022798tms01-08KT
Price: $189.95 (USD) 
Quantity:   
Crankcase Vent Hose - From Valve Cover to Oil Separator  - E46 E39 E60 X3 X5 Z3 Z4 This Crankcase Vent Hose - From Valve Cover to Oil Separator fits BMWs with the M52 or M54 6 cylinder engine including E46 323i 325i 328i 330i E39 525i 528i 530i E60 525i 530i X3 2.5i 3.0i X5 3.0i Z3 2.5 2.8 3.0i Z4 2.5i 3.0i.

This item fits the following BMWs:
1999-2005 E46 BMW 323i 323ci 328i 328ci 330i 330ci 330xi
1999-2005 E46 BMW 325i 325ci 325xi - only with M54 engine
1999-2003 E39 BMW 528i 528i 530i
2004-2005 E60 BMW 525i 525xi 530i 530xi
2004-2006 E83 BMW X3 2.5i X3 3.0i
2000-2006 E53 BMW X5 3.0i
1999-2002 Z3 BMW Z3 2.3 Z3 2.5i Z3 2.8i Z3 3.0i
2003-2006 E85 BMW Z4 2.5i Z4 3.0i
Part #: 11611432559
Price: $21.95 (USD) 
Quantity:   
Crankcase Oil Separator Repair Kit - E46 E39 X5 This Crankcase Vent / Oil Separator Repair Kit includes the updated oil separator valve and hoses. This kit fits E46 323i 323ci 325i (M54 engine) 325ci (M54 engine) 325xi 328i 328ci 330i 330ci 330xi. E39 525i 530i. X5 3.0i.

We also recommend that you replace the oil dipstick guide tube and the hose from the oil separator to the oil dipstick tube as they are often plugged beyond repair.

This item fits the following BMWs:
1999-2005 E46 BMW 323i 323ci 328i 328ci 330i 330ci 330xi
1999-2005 E46 BMW 325i 325ci 325xi - M54 engine only
2001-2003 E39 BMW 525i 530i
2000-2006 E53 BMW X5 3.0i
Part #: 11617534237
Price: $83.85 (USD) 
Crankcase Vent Return Hose - E46 E39 E60 Z3 This is the BMW crankcase return line that goes from the intake manifold to the top CCV connecting hose. We also offer a complete CCV repair kit

This item fits the following BMWs:
1999-2005 E46 BMW 323i 323ci 325i 325ci 325xi 328i 328ci 330i 330ci 330xi
1997-2003 E39 BMW 525i 528i 530i
2004-2010 E60 BMW 525i 530i
2004-2005 E83 BMW X3 2.5i X3 3.0i X3 3.0si
2000-2006 E53 BMW X5 3.0i
1/2000-2002 Z3 BMW Z3 2.3 Z3 2.5i Z3 2.8 Z3 3.0i
2003-2005 E85 BMW Z4 2.5i Z4 3.0i
Part #: 11617504536
Price: $23.95 (USD) 
Quantity:   
Complete Turner Baffled Oil Catch Can Kit - Standard Flow 10oz

When we designed this catch we wanted to have the most function options available, the best separation method, and the easiest to service. The Turner engineered catch cans offer a pre-setup design based ion desired flow direction, however this does not limit you to this flow. The inner baffle orientation can be easily adjusted to flow in both directions in case you decide to move this catch can to a different vehicle. A 4 chamber system  baffle system inside the catch can was engineered to create multiple changes in the direction of airflow within the separator to cause oil droplets to fall out of suspension before exiting the catch can. Having a closed / recirculated design reduces oil ingestion and promotes cleaner emissions and odor-less operation.

Our catch can was also designed with the idea that the cans fill level can easily be checked with a top mounted dipstick and an optional use bottom drain hole. The drain system comes complete with a valve and hose to be mounted at a lower area of the vehicle so when you're doing an oil change you can drain the catch can.

Features:

  • 6061-T6 billet machined body, anodized black for lasting protection and appearance
  • Strategically positioned 4 chamber baffle system maximizes oil / air separation 
  • Knurled and black anodized oil dipstick makes inspecting oil volume of reservoir clean and simple
  • Sealed with a pre-installed viton O-Ring
  • Includes 2.5mm allen key to remove baffle plates for cleaning
  • Engineered to create multiple changes in the direction of airflow within the separator to cause oil droplets to fall out of suspension before exiting the catch can
  • Closed / recirculated design reduces oil ingestion and promotes cleaner emissions and odor-less operation
  • Optional use drain hole - drain kit included!
  • Universal mounting kit
Part #: 022798tms01-09KT
Price: $189.95 (USD) 
Quantity:   
Genuine BMW Crankcase Vent Valve - E39 540i - E38 740i 740il 96-01 - E31 840ci 96-98 When the crankcase vent valve fails it can cause excessive oil consumption, engine fault codes and poor idle. This crankcase vent valve ( also know as Oil separator valve or PCV ) fits E39 540i 97-03 E38 740i 96-01 E31 840ci 96-98.

This kit includes the following parts:
1 x 11617501563 - Intake Manifold Rear Cover with Oil Separator Valve
1 X Rear Intake Manifold Gasket

This item fits the following BMWs:
1997-2003 E39 BMW 540i
1996-2001 E38 BMW 740i 740il
1996-1998 E31 BMW 840ci
Part #: 11617501563K
Price: $99.05 (USD) 
Quantity:   
Part #: 46046
Price: $26.15 (USD) 
Quantity:   
Complete Turner Baffled Oil Catch Can Kit - Reverse Flow 10oz

When we designed this catch we wanted to have the most function options available, the best separation method, and the easiest to service. The Turner engineered catch cans offer a pre-setup design based ion desired flow direction, however this does not limit you to this flow. The inner baffle orientation can be easily adjusted to flow in both directions in case you decide to move this catch can to a different vehicle. A 4 chamber system  baffle system inside the catch can was engineered to create multiple changes in the direction of airflow within the separator to cause oil droplets to fall out of suspension before exiting the catch can. Having a closed / recirculated design reduces oil ingestion and promotes cleaner emissions and odor-less operation.

Our catch can was also designed with the idea that the cans fill level can easily be checked with a top mounted dipstick and an optional use bottom drain hole. The drain system comes complete with a valve and hose to be mounted at a lower area of the vehicle so when you're doing an oil change you can drain the catch can.

Features:

  • 6061-T6 billet machined body, anodized black for lasting protection and appearance
  • Strategically positioned 4 chamber baffle system maximizes oil / air separation 
  • Knurled and black anodized oil dipstick makes inspecting oil volume of reservoir clean and simple
  • Sealed with a pre-installed viton O-Ring
  • Includes 2.5mm allen key to remove baffle plates for cleaning
  • Engineered to create multiple changes in the direction of airflow within the separator to cause oil droplets to fall out of suspension before exiting the catch can
  • Closed / recirculated design reduces oil ingestion and promotes cleaner emissions and odor-less operation
  • Optional use drain hole - drain kit included!
  • Universal mounting kit
Part #: 022798tms01-10KT
Price: $189.95 (USD) 
Quantity:   
Turner Motorsport Reverse Flow 6oz Baffled Catch Can

When we designed this catch we wanted to have the most function options available, the best separation method, and the easiest to service. The Turner engineered catch cans offer a pre-setup design based ion desired flow direction, however this does not limit you to this flow. The inner baffle orientation can be easily adjusted to flow in both directions in case you decide to move this catch can to a different vehicle. A 4 chamber system  baffle system inside the catch can was engineered to create multiple changes in the direction of airflow within the separator to cause oil droplets to fall out of suspension before exiting the catch can. Having a closed / recirculated design reduces oil ingestion and promotes cleaner emissions and odor-less operation.

Our catch can was also designed with the idea that the cans fill level can easily be checked with a top mounted dipstick and an optional use bottom drain hole. The drain hole can be used with a valve and hose to be mounted at a lower area of the vehicle so when you're doing an oil change you can drain the catch can.

Features:

  • 6061-T6 billet machined body, anodized black for lasting protection and appearance
  • Strategically positioned 4 chamber baffle system maximizes oil / air separation 
  • Knurled and black anodized oil dipstick makes inspecting oil volume of reservoir clean and simple
  • Sealed with a pre-installed viton O-Ring
  • Includes 2.5mm allen key to remove baffle plates for cleaning
  • Engineered to create multiple changes in the direction of airflow within the separator to cause oil droplets to fall out of suspension before exiting the catch can
  • Closed / recirculated design reduces oil ingestion and promotes cleaner emissions and odor-less operation
  • Optional use drain hole (valve and hose sold separately, watch for our model specific drain kits!)
Part #: 022798TMS01-04
Price: $139.95 (USD) 
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Quantity:   
Crankcase Oil Separator Valve - E46 E39 E60 X3 X5 Z3 Z4 This Crankcase Oil Separator Valve fits BMWs with the M52tu or M54 6 cylinder engine including E46 323i 325i 328i 330i E39 525i 528i 530i E60 525i 530i X3 2.5i 3.0i X5 3.0i Z3 2.5 2.8 3.0i Z4 2.5i 3.0i. It is fairly common for this valve to become plugged with sludge which can create rough idle and excessive oil consumption.

This item fits the following BMWs:
1999-2005 E46 BMW 323i 323ci 328i 328ci 330i 330ci 330xi
1999-2005 E46 BMW 325i 325ci 325xi - only with M54 engine
1999-2003 E39 BMW 525i 528i 530i
2004-2005 E60 BMW 525i 525xi 530i 530xi
2004-2006 E83 BMW X3 2.5i X3 3.0i
2000-2006 E53 BMW X5 3.0i
1999-2002 Z3 BMW Z3 2.3 Z3 2.5i Z3 2.8i Z3 3.0i
2003-2006 E85 BMW Z4 2.5i Z4 3.0i
Part #: 11617501566
Price: $48.95 (USD) 
Quantity:   
Turner Catch Can drain system

When installing a catch can on your car, having enough space for maintenance can become an issue. This is why we developed a catch can with a bottom drain option, using this kit you can position the drain at the top or bottom of the vehicle for your convenience. Mounting the valve at the bottom of the car allows for you to empty the catch can easily during an oil change without having to move around too much. 

Contains:

  • 1 - Plastic drain valve
  • 1 - 90 degree barbed fitting
  • 1 - Straight barbed fitting
  • 1 - 3' section of hose
  • 2 - Hose clamps
Part #: 022798TMS16KT
Price: $19.95 (USD) 
Quantity:   
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