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BMW E61 Chargepipe & BOV Upgrade Kits

BMW E61 Chargepipe & BOV Upgrade Kits The new generation of BMW turbo engines suffer from both heatsoak-induced horsepower losses and boost-related stress and pressure failures. The plastic components can be a problem even at stock boost levels. When modifying the car and increasing boost, installing an upgraded intercooler is essential to keep temperatures down and minimize pressure loss. Another area that also needs attention is the stock chargepipe and diverter valve. When more boost is added these areas have proven to be the first to show problems. If the diverter valves fail, you lose precious boost and horsepower, rendering your upgrade worthless. Our products are designed to be stronger and more durable than the factory components to a) keep your boost levels where you want, and b) protect other internal turbo-related components from boost damage.
You're currently viewing parts for your (E61) 5-Series Touring 2006-2010. Reset your chassis
For accurate results, specify your model below.
5MM Silicone Vacuum Hose - Red - 9 Feet Car suffering from vacuum leaks? This vacuum hose has a 5mm inner diameter. 
Forge
Part #: vc05r
Price: $12.56 (USD) 
$13.95 (Sale - Save 10%)
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E60 535i/xi CP-E Front Mount Intercooler Kit Drawing on extensive testing and a scientific approach, CP-E has engineered a compact front mount intercooler (FMIC) for the 2006-2010 E60 535i that delivers big cooling improvements from a small package. The CP-E FMIC is a direct fit replacement for the stock intercooler, mounting in the same location, and with only minimal trimming for a factory-like fitment. During dyno testing, CP-E measured an hugely impressive 84% efficiency with 14lbs of boost (compared to 64% for the factory intercooler) as well as improved pressure losses. This is the best engineered and impressively designed N54 intercooler kit we have seen to date.

CP-E designed an intercooler upgrade from scratch and backed up with sound engineering and scientific data collection. Their IC kit was developed on their dyno with a data logging system using eight temperature and pressure sensors to accurately gauge the performance of the stock intercooler and come up with a game plan on improving upon it. They found the stock system worked adequately for the stock boost levels but was quickly overwhelmed when the engine was modified for more boost (heat). There are two important metrics when assessing the performance of an intercooler: efficiency (how well does the IC extract heat from the intake air) and pressure loss (how much boost pressure is lost from passing through the IC). CP-E measured 64% efficiency with over 3 bar of lost pressure at 6,300 RPM with the stock IC.

The typical plan for a better intercooler is to use the biggest core that will fit within the bodywork. While scoring good efficiency numbers the larger surface area will have greater pressure loss. It's the hidden catch to the "bigger is better" intercooler kits on the market. The best IC kits will walk a fine line on thermal efficiency from more surface area with preserving the boost output from the turbos. If you can retain as much of the turbo boost as possible you will ultimately put out more power (you can do as much or more with less). CP-E engineered their FMIC kit along these principles and the results are very impressive for such a compact design.

Their new IC design proved to be superior when they measured 84% efficiency and less than 2 bar of pressure loss at 6,300 RPM! That's a 20% improvement in efficiency and over a pound of pressure gained back over the stock intercooler! While the stock IC decreased intake air temp by 120 degrees, the CP-E IC dropped it by nearly 180 degrees. The CP-E IC has a distinct advantage over the stock IC at all RPM but especially so after 4,500 RPM where the stock unit just can't withstand the heat and its performance quickly plummets. The CP-E IC is much more stable across the RPM band. On the dyno, the 335i with the CP-E IC put down almost 20whp more than the stock IC setup. This N54 intercooler kit really delivers as promised.

The CP-E N54 FMIC is made from a bar and plate design with a core measuring 21"x5.5"x6.0". The end tanks are CAD designed for optimized flow and then cast in aluminum. The factory oil cooler is relocated above the intercooler for better airflow. New silicone and aluminum inlet and outlet pipes with clamps are included. For the E60 535 the installation is straightforward but will require permanent cutting of plastic shrouds to get a perfect fit.

Made in the USA.

This item fits the following BMWs:
2006-2010 E60 BMW 535i 535xi 535i xDrive
Custom Performance Engineering
Part #: BN542FMIK
Price: $889.95 (USD) 
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2.0 Liter Water Methanol Tank

Forge designed this water methanol tank as a stronger alternative to the plastic tanks that are available. This handcrafted tank comes with 4 solid mounting points and a level sensor hole ready to allow fitting of your water meth kit sender - it also has a site glass tube for easy checking of the levels.

  • Handcrafted in the UK 
  • Lifetime warranty  
  • Secure billet CNC aluminum  cap
Forge
Part #: FMWIT
Price: $180.00 (USD) 
$240.00
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Forge
Part #: TP-45B
Price: $22.68 (USD) 
$25.20 (Sale - Save 10%)
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3MM Silicone Vacuum Hose - Blue - 9 Feet Car suffering from vacuum leaks? This vacuum hose has a 3mm inner diameter. 
Forge
Part #: vc03
Price: $13.46 (USD) 
$14.95 (Sale - Save 10%)
In Stock
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6MM Silicone Vacuum Hose - Blue - 9 Feet Car suffering from vacuum leaks? This vacuum hose has a 6mm inner diameter. 
Forge
Part #: vc06
Price: $19.76 (USD) 
$21.95 (Sale - Save 10%)
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4MM Silicone Vacuum Hose - Black - 9 Feet Car suffering from vacuum leaks? This vacuum hose has a 4mm inner diameter. 
Forge
Part #: vc04b
Price: $12.56 (USD) 
$13.95 (Sale - Save 10%)
In Stock
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3MM Silicone Vacuum Hose - Red - 9 Feet Car suffering from vacuum leaks? This vacuum hose has a 3mm inner diameter. 
Forge
Part #: vc03r
Price: $13.46 (USD) 
$14.95 (Sale - Save 10%)
In Stock
Quantity:   
6MM Silicone Vacuum Hose - Black - 9 Feet Car suffering from vacuum leaks? This vacuum hose has a 6mm inner diameter. 
Forge
Part #: vc06b
Price: $15.26 (USD) 
$16.95 (Sale - Save 10%)
In Stock
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4MM Silicone Vacuum Hose - Blue - 9 Feet Car suffering from vacuum leaks? This vacuum hose has a 4mm inner diameter. 
Forge
Part #: vc04
Price: $10.76 (USD) 
$11.95 (Sale - Save 10%)
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Universal Silicone 90 Elbow - 60mm - 2 3/8' ID Black Forge Motorsport universal 90 degree elbow with a 60mm diameter.
Forge
Part #: A90-60B
Price: $26.10 (USD) 
$29.00 (Sale - Save 10%)
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5MM Silicone Vacuum Hose - Black - 9 Feet Car suffering from vacuum leaks? This vacuum hose has a 5mm inner diameter. 
Forge
Part #: vc05b
Price: $12.56 (USD) 
$13.95 (Sale - Save 10%)
In Stock
Quantity:   
3MM Silicone Vacuum hose - Black - 9 feet Car suffering from vacuum leaks? This vacuum hose has a 3mm inner diameter. 
Forge
Part #: vc03b
Price: $13.46 (USD) 
$14.95 (Sale - Save 10%)
In Stock
Quantity:   
5MM Silicone Vacuum Hose - Blue - 9 Feet Car suffering from vacuum leaks? This vacuum hose has a 5mm inner diameter. 
Forge
Part #: vc05
Price: $12.56 (USD) 
$13.95 (Sale - Save 10%)
In Stock
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N54 Diverter Valve Shims - Set Of Four These shims allow you to manually adjust preload on Forge N54 Diverter Valves.
Forge
Part #: FMDV-SHIM
Price: $3.60 (USD) 
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SnowPerformance Stage 3 Boost Controller - N54 N55

Already have a Snow Performance meth injection kit? This stage 3 boost controller will easily upgrade your stage 2 kit to a stage 3. Dial in and set up your system with ease. All you need to do is set your start and full points, and the software does the rest. Entirely adjustable and user controlled with two buttons on the interface. The display will show boost pressure, fuel injector duty cycle, and flow percentage. 

Upgrades:

  • LCD Screen
  • Digital Variable mapping
  • Comprehensive Instructions
SnowPerformance
Part #: 60061
Price: $418.95 (USD) 
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4MM Silicone Vacuum Hose - Red - 9 Feet Car suffering from vacuum leaks? This vacuum hose has a 4mm inner diameter. 
Forge
Part #: vc04r
Price: $14.36 (USD) 
$15.95 (Sale - Save 10%)
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OEM Boost Solenoid Pressure Converter - N54 E9x E82 E60 - N63 F10 F12 F01 E70 This is the OEM Peirberg boost solenoid pressure converter for BMW's with the N54 6 cylinder turbo and the N63 V8 turbo engine. Sold individually. Replaces BMW part number 11747595374.

This item fits the following BMWs:
2008-2010 E82 BMW 135i
2011 E82 BMW 1M Coupe
2006-2010 E90 BMW 335i 335xi 335i xDrive - Sedan
2007-2010 E92 BMW 335i 335xi 335i xDrive - Coupe
2011-2013 E92 BMW 335is - Coupe
2007-2010 E93 BMW 335i - Convertible
2011-2013 E93 BMW 335is - Convertible
2004-2010 E60 BMW 535i 535xi 535i xDrive
2011+ F10 BMW 550i 550i xDrive
2012+ F12 BMW 650i 650i xDrive
2009+ F01 BMW 750i 750li 750i xDrive 750li xDrive
2011-2013 E70 BMW X5 xDrive50i
2011-2013 E71 BMW X6 xDrive50i
2009+ E89 BMW Z4 sDrive35i Z4 sDrive35is
Pierburg
Part #: 11747626350
Price: $99.95 (USD) 
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Quantity:   
6MM Silicone Vacuum Hose - Red - 9 Feet Car suffering from vacuum leaks? This vacuum hose has a 6mm inner diameter. 
Forge
Part #: vc06r
Price: $15.26 (USD) 
$16.95 (Sale - Save 10%)
In Stock
Quantity:   
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