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BMW E63 Radiators & Cooling System Overhaul Kits

BMW E63 Radiators & Cooling System Overhaul Kits We sell only OEM Behr, Original BMW, or approved aftermarket upgrade radiators for your BMW. It seems BMW took some shortcuts when it came to radiator design and used too many weak materials like plastic for critical connections. The core and sizing of the radiators are generally sufficient for the intended application but problems can occur at hose connections, upper or lower necks, and plastic end tanks. The radiators we sell are all OEM designs to keep the quality high. In some cases the OEM has made design improvements to prevent past issues. There are a number of non-OEM replacement radiators that use even cheaper materials and poor workmanship which only leads to more problems. On some models we offer OEM alternatives that perform as upgrades to the original designs and we also offer full race all-aluminum radiator upgrades that solve all of the issues with plastic radiators.
You're currently viewing parts for your (E63) 6-Series Coupe 2004-2010. Reset your chassis
For accurate results, specify your model below.
OEM Behr Radiator - E60 545i ,E63 645ci, E65 745i/li, 760i/li

This radiator is the OEM Hella replacement for the stock radiator in the E60 545i and E63 645ci and E65 745i. Keeping your BMW at peak performance means including your cooling system in your regular maintenance schedules with the radiator, water pump, and thermostat being the primary components needing replacement. Not only can a failed radiator leave you stranded, but the sophisticated engine electronics will limit engine operability if temperatures reach a certain level. So having an efficient and fully functional cooling system is critical not only for safety but for performance as well. Don't wait until it's too late!

Hella is a premium manufacturer that supplies automotive parts to numerous car brands across the world. Everything from electrical to mechanical genuine parts have been made and supplied directly to BMW before the vehicles ever leave the production floor. Their high quality, long lasting parts have made them a trusted brand chosen to help keep your BMW on the road for many years to come.

As a leading source of high performance BMW parts and accessories since 1993, we at Turner Motorsport are honored to be the go-to supplier for tens of thousands of enthusiasts the world over. With over two decades of parts, service, and racing experience under our belt, we provide only quality performance and replacement parts.  All of our performance parts are those we would (and do!) install and run on our own cars, as well as replacement parts that are Genuine BMW or from OEM manufacturers. We only offer parts we know you can trust to perform!

This item fits the following BMW Chassis:2004-2005 E60 BMW 545i - Automatic Transmission
2004-2005 E63 BMW 645ci - Automatic Transmission
2002-3/2005 E65 BMW 745i 745li 760i 760li
Fits BMW Engines including:
N62,N73

Part #: 17117585440
Price: $179.95 (USD) 
Quantity:   
OEM Hella BMW Radiator Drain Plug Radiator -- E39 E6X E38 E70

A common part to break or strip, plastic radiator drain plugs can become a pain after a long period of time. Replace your older brittle plug with a new OEM Hella equivalent to prevent the plug from breaking off in the radiator.

Hella is a premium manufacturer that supplies automotive parts to numerous car brands across the world. Everything from electrical to mechanical genuine parts have been made and supplied directly to BMW before the vehicles ever leave the production floor. Their high quality, long lasting parts have made them a trusted brand chosen to help keep your BMW on the road for many years to come.

As a leading source of high performance BMW parts and accessories since 1993, we at Turner Motorsport are honored to be the go-to supplier for tens of thousands of enthusiasts the world over. With over two decades of parts, service, and racing experience under our belt, we provide only quality performance and replacement parts.  All of our performance parts are those we would (and do!) install and run on our own cars, as well as replacement parts that are Genuine BMW or from OEM manufacturers. We only offer parts we know you can trust to perform!

Part #: 17112247346
Price: $3.95 (USD) 
Quantity:   
E60 M5, E63 M6 Cooling System Overhaul Package This overhaul package for the E60 M5 and E63 M6 is a customizable package to replace all of the major components in the cooling system. The M5/M6 cooling system consists of the water pump, thermostat, radiator, hoses, and expansion tank. As far as BMW cooling systems go the M5/M6 one is pretty good and should last 80-100,000 miles. The weak link seems to be the thermostat which may go sooner but can be replaced on its own.

We offer this package with a lot of options for what to include. You can replace as much or as little of the cooling system as you need to. For instance, you may want to replace the water pump and thermostat but not do the radiator. Or just the radiator and hoses. If it were our own M5 we check for play in the water pump bearings (up and down motion) and inspect the radiator for damage. But we're not going to force you to buy parts that you don't need to get you to spend more money. And we have offered some tips our part descriptions below. Check the parts in the Options below that you want to include.

M5/M6 Radiator
(click to expand)
Since the M5/M6 radiator is all aluminum you don't have issues with the plastic end tanks like on other BMW models. And it's pretty well protected in the engine compartment with several other coolers in front of it. The radiator has to come out if you're replacing the water pump. Check for leaks and clear any debris from the vanes. Use caution though because even aluminum will corrode over time and a stiff brush or debris might find a weak spot. Also, the M5/M6 radiator is divided into two sections, one for each bank of cylinders. There are two drains marked with red knobs so if you're flushing the system make sure you drain both sections.
M5/M6 Hoses
(click to expand)
See the diagram to the right for a layout of the hoses. There are upper and lower hoses for each bank. The hoses have a plastic end connector with a spring clip instead of a hose clamp. This fitting is pretty good but old spring clips don't have the tension of new clips. This can lead to leaks later on. New hoses are not strictly necessary and if one does spring a leak later you can always replace just that one hose.

We do need to mention the coolant temp sensor on the bank 1 lower hose. This temp sensor does not seal very well so if you get a new hose also get a new sensor (and vice versa).
M5/M6 Expansion Tank
(click to expand)
This is not a known weak point on the M5/M6 but it is in other BMW models. The plastic can split along existing seams or become warped from engine bay heat. If it does leak it will be from the coolant level sensor on the bottom. Replacing the sensor will not help as the plastic has most likely deformed. The Behr expansion tanks we sell come with a new level sensor.

We recommend a new expansion tank cap. The cap is designed to control the system pressure and be the weak point in the pressure system and it should be replaced ever few years.
M5/M6 Water Pump
(click to expand)
The M5/M6 water pump lasts a very long time. It's not uncommon for them to last over 100,000 miles but planning a preventative replacement will save you a lot of hassle later on. Time the water pump replacement with the thermostat replacements. It's the bearings inside that typically wear first and coolant will dribble out. The biggest issue is access to the pump. It's at the front of the engine but at the bottom of the "V" with the thermostat on top. All of the belts and at least one idler pulley have to come off the front and the radiator and fan have to come out. So if you're replacing the water pump then it would be a good idea to replace the radiator and the hoses too. Consider a water pump job to be an all-encompassing project.
M5/M6 Thermostat
(click to expand)
If there's one weak spot on the M5/M6 cooling system it's the thermostat. In most cases they will last 80,000+ miles and will go to a planned cooling overhaul with the water pump. But we have seen some that failed before that or showed signs of a coming failure. Telltale signs will give you some warning of an impending failure - low coolant temp on the gauge, fault codes for coolant flow and even emissions-related faults related to coolant temp. The thermostat is relatively easy to replace - it's in a housing on top of the water pump at the front of the engine. You have to remove the airboxes and at least one of the intake plenums but it's all done from on top. There are a few o-rings and seals to replace at the same time.

This item fits the following BMWs:
2006-2010 E60 BMW M5
2006-2011 E63 E64 BMW M6

Check the boxes below for the parts you want to include in your package. Then click the update price button to display your package total.
Part #: TMS215327
Price: $283.14 (USD) 
E60 545i, E63 645ci (Auto Transmission) Cooling Overhaul Package

The cooling system is one of the major weak points on the N62 engine in the 545i and 645ci. The water pump itself won't last more than 100,000 miles in most cases and the engine itself is prone to coolant leaks from multiple locations. So a major 545i cooling system overhaul should be planned before the 100,000 mile mark. Aside from obvious leaks the 545i water pump will also squeal or screech indicating the bearings inside have worn. This package covers the water pump, thermostat, and radiator for the 2004-2006 E60 545i and E63 645ci with an automatic transmission.

The entire cooling system on the 545/645 is susceptible to leaks and poor performance. The condition of the rest of the cooling system should be considered along with the water pump and thermostat. Replacing the water pump will expose the front of the V8 engine where more problem areas may appear so plan accordingly. The biggest problem is the V8 valley pan gaskets and inner coolant tube seals. The tube carrying coolant through the valley is prone to leaking and replacement is a major job (see our valley pan pipe kit here). Additional items recommended to be replaced during the water pump job are: cooling hoses, expansion tank and cap, temp sensors, drive belts, and pulleys and tensioners.

Base 545i Cooling Package includes:

  • OEM Behr radiator (17117585440)
  • OEM water pump (11517524551)
  • water pump pipe (back of pump to engine block) (11511439976)
  • OEM thermostat (11537586885)
  • BUY AS A PACKAGE AND SAVE $$!

    This item fits the following BMWs:
    2004-2006 E60 BMW 545i with automatic transmission
    2004-2006 E63 BMW 645ci with automatic transmission
Part #: TMS216191
Price: $417.82 (USD) 
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E60 M5, E63 M6 OEM Behr Radiator OEM BEHR brand replacement radiator for all E60 M5, E63 M6 with S85 V10 engine. This radiator is made by BEHR, an original equipment supplier to BMW. BEHR radiators are what we use our own BMWs and customer installs.

This item fits the following BMWs:
2006-2010 E60 BMW M5
2006-2011 E63 BMW M6 Coupe
2006-2011 E63 BMW M6 Convertible
Part #: 17112282732
Price: $279.95 (USD) 
Quantity:   
Coolant Expansion Tank Cap - E9x M3, E60 E63 F01 E70 E71 This radiator expansion tank cap is used most BMW's from 2006+. It is a common failure item. When this item fails, it cannot hold pressure which results in your BMW overheating. If you are overhauling your coolant system, now is the time to consider preventative replacing this cap. It is also referred to as the coolant reservoir cap.

This item fits the following BMWs:
2006-2011 E90 BMW M3 - Sedan
2007-2013 E92 BMW M3 - Coupe
2007-2013 E93 BMW M3 - Convertible
2015+ F80 BMW M3
2015+ F82 BMW M4
2004-2010 E60 BMW 525i 525xi 530i 530xi 528i 528xi 528i xDrive 535i 535xi 535i xDrive 545i 550i M5
2010+ F07 BMW 535i GT, 535i xDrive GT, 550i GT, 550i xDrive GT
2011 F10 BMW 528i N52
2011-2012 F10 BMW 535i 535i xDrive 550i 550i xDrive
2004-2010 E63 BMW 645ci 650i M6
2012+ F12 BMW 650i 650i xDrive
2009-2012 F01 BMW 750i 750li 750i xDrive 750li xDrive i
2009-2012 F01 BMW 760li
2007-2013 E70 BMW X5 3.0si X5 4.8i X5 xDrive30i X5 xDrive35i X5 xDrive48i X5 xDrive50i X5M
2008-2014 E71 BMW X6 xDrive35i X6 xDrive50i X6M
Part #: 17117639021
Price: $16.61 (USD) 
Quantity:   
E60 550i, E63 650i (Auto Transmission) Cooling Overhaul Package

The cooling system is one of the major weak points on the N62 engine in the 550i/650i. The water pump itself won't last more than 100,000 miles in most cases and the engine itself is prone to coolant leaks from multiple locations. So a major 550i cooling system overhaul should be planned before the 100,000 mile mark. Aside from obvious leaks the 550i water pump will also squeal or screech indicating the bearings inside have worn. This package covers the water pump, thermostat, and radiator for the 2006-2010 E60 550i and E63 650i with an automatic transmission.

The entire cooling system on the 550i is susceptible to leaks and poor performance. The condition of the rest of the cooling system should be considered along with the water pump and thermostat. Replacing the water pump will expose the front of the V8 engine where more problem areas may appear so plan accordingly. The biggest problem is the V8 valley pan gaskets and inner coolant tube seals. The tube carrying coolant through the valley is prone to leaking and replacement is a major job (see our valley pan pipe kit here). Additional items recommended to be replaced during the water pump job are: cooling hoses, expansion tank and cap, temp sensors, drive belts, and pulleys and tensioners.

Base 550i/650i Cooling Package includes:

  • OEM Behr radiator (17117519209)
  • OEM water pump (11517586779)
  • water pump pipe (back of pump to engine block) (11511439976)
  • OEM thermostat (11537586885)
  • BUY AS A PACKAGE AND SAVE $$!

    This item fits the following BMWs:
    2006-2010 E60 BMW 550i with auto transmission
    2006-2011 E63 BMW 650i with auto transmission
Part #: TMS216194
Price: $419.29 (USD) 
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OEM Hella/Behr Auxiliary Fan - E60 M5, E63 M6

OEM Hella/Behr auxiliary fan with housing for E60 M5 and E63 M6 with the S85 V10 engine. Hella/Behr is the original supplier to BMW for this part.

Hella is a premium manufacturer that supplies automotive parts to numerous car brands across the world. Everything from electrical to mechanical genuine parts have been made and supplied directly to BMW before the vehicles ever leave the production floor. Their high quality, long lasting parts have made them a trusted brand chosen to help keep your BMW on the road for many years to come.

As a leading source of high performance BMW parts and accessories since 1993, we at Turner Motorsport are honored to be the go-to supplier for tens of thousands of enthusiasts the world over. With over two decades of parts, service, and racing experience under our belt, we provide only quality performance and replacement parts.  All of our performance parts are those we would (and do!) install and run on our own cars, as well as replacement parts that are Genuine BMW or from OEM manufacturers. We only offer parts we know you can trust to perform!

This item fits the following BMWs:
2006-2010 E60 BMW M5
2006-2010 E63 BMW M6

Part #: 17422282936
Price: $827.95 (USD) 
Quantity:   
Coolant/Washer Level Sensor (installs in expansion tank) - Many BMW (see list) This is the sensor / sending unit that notifies the computer if your coolant level is low. When this fails, it can give a false indication of low coolant -- or worse, not inform you of a low coolant situation which could potential cause overheating. (Note: This sensor is also found in the windshield washer container, to alert the computer when you are low on washer fluid)

This sensor also serves as the washer fluid level sensor on many models.

This fluid level sensor is found on the following BMWs:
1999-2005  E46 3 Series  - 323i, 323Ci, 328i, 328Ci, 325i, 325ix, 325Ci, 330i, 330ix, 330Ci
2001-2006  E46 M3
2000-2003  E39 M5  Coolant Level Sensor only
2006-newer  E90/E92 3 Series  - 325i, 325xi, 328i, 328xi, 330i, 330xi, 335i, 335xi M3
2004-2009  E60 5 Series  - 525i, 525xi, 528i, 528xi, 530i, 530xi, 545i, 550i, M5
2004-2009  E63/E64 6 Series  - 645Ci, 650i, M6
2002-2009  E65/E66 7 Series  - 745i, 745Li, 750i, 750Li, 760i, Alpina B7
2004-2009  X3 SAV  - X3 2.5i, X3 3.0i, X3 3.0si
2000-2006  E53 X5  X5 3.0i X5 4.4i X5 4.6is X5 4.8is
2007+  E70 X5  X5 3.0si X5 4.8i X5 xDrive30i X5 xDrive48i X5M
2007+  E71 X6  X6 xDrive35i X6 xDrive50i X6M
2003-2009  Z4 Roadster/Coupe  - Z4 2.5i, Z4 3.0i, Z4 3.0xi, MZ4 Roadster & Coupe
2000-2003  E52 Z8  Z8 Roadster - Coolant Level Sensor only
 
Part #: 17137553919
Price: $17.95 (USD) 
$19.87 (10% off MSRP)
Quantity:   
Coolant Temperature Sensor - E46 E39 E82 E9X E60 E63 E38 E65 X3 X5 Z4 This Cooling system temperature sensor mounts into the lower radiator hose.

This item fits the following BMWs:
2008+ E82 BMW 128i
1999-2005 E46 BMW 323i 323ci 325i 325ci 325xi 328i 328ci 330i 330ci 330xi M3
2006+ E90 BMW 325i 325xi 328i 328xi 328i xDrive 330i 330xi
2007+ E92 BMW 328i 328xi 328i xDrive
2007+ E93 BMW 328i
1999-2003 E39 BMW 525i 528i 530i 540i M5
2004-2010 E60 BMW 525i 525xi 530i 530xi 545i 550i M5
2004+ E63 BMW 645ci 650i M6
1999-2001 E38 BMW 740i 740il 750il
2002-2008 E65 BMW 745i 745li 750i 750li 760i 760li
2004-2006 E83 BMW X3 2.5i X3 3.0i
2000-2006 E53 BMW X5 3.0i X5 4.4i X5 4.6is X5 4.8is
2007-2013 E70 BMW X5 3.0si X5 4.8i X5 xDrive30i X5 xDrive48i X5M
2007-2014 E71 BMW X6 xDrive50i X6M
2003-2008 Z4 BMW Z4 2.5i Z4 3.0i Z4 3.0si Z4 M Roadster M Coupe
Part #: 13621433077
Price: $19.95 (USD) 
Quantity:   
OEM Hella/Behr Radiator -- E60 525i, 528i, 530i, 550i, E63 650i, E65 750i

OEM HELLA/BEHR brand replacement radiator for E60 525i/528i/530i and 550i, E63 650i, E65 750i/li 10/2005+. This radiator is made by HELLA/BEHR, an original equipment supplier to BMW. HELLA/BEHR radiators are what we use our own BMWs and customer installs. We've found the HELLA/BEHR radiator has the highest lifespan, least amount of manufacturing defects, and best continued cooling performance for your BMW. Simply put, you do not want anything else in your BMW but a HELLA/BEHR brand radiator.

Click here for important info on the 2006-2010 525i/528i/530i radiator.

 

Hella/Behr is a premium manufacturer that supplies automotive parts to numerous car brands across the world. Everything from electrical to mechanical genuine parts have been made and supplied directly to BMW before the vehicles ever leave the production floor. Their high quality, long lasting parts have made them a trusted brand chosen to help keep your BMW on the road for many years to come.

As a leading source of high performance BMW parts and accessories since 1993, we at Turner Motorsport are honored to be the go-to supplier for tens of thousands of enthusiasts the world over. With over two decades of parts, service, and racing experience under our belt, we provide only quality performance and replacement parts.  All of our performance parts are those we would (and do!) install and run on our own cars, as well as replacement parts that are Genuine BMW or from OEM manufacturers. We only offer parts we know you can trust to perform!

This item fits the following BMWs:
2004-2005 E60 BMW 525i 530i (M54)- Only for Automatic Transmission
2006-2010 E60 BMW 525i 528i 530i (N52)* - Only for Automatic Transmission
2006-2010 E60 BMW 550i - Only for Automatic Transmission
2006-2011 E63 BMW 650i - Only for Automatic Transmission
10/2005-2008 E65 BMW 750i 750li

* - must see link above about N52 fitments.

Part #: 17117519209
Price: $199.95 (USD) 
Quantity:   
OEM Style Hose Clamps Hose clamps for radiator hoses, coolant hoses, vacuum hoses, or intake hoses. These hose clamps are the same style as your OEM hoses with a smooth inside band to prevent cutting into the hose material.

Features:
  • 9mm band width
  • 6mm hex & slotted head
  • Smooth inside of band = optimal hose protection
  • OEM
  • 430 Stainless steel band and housing with zinc plated steel screw
  • Asymmetric housing = even distribution of forces and prevents tilting of the clamp when tightening
  • Screw support = ease of assembly due to the safe guidance of the emerging band
  • Short housing saddle = even contact pressure = improved efficiency

    Part NumberDescriptionClamping Range in MMClamping Range in Inches
    008-12T8-12 HOSE CLAMP8mm-12mm5/16"-1/2"
    008-16T8-16 HOSE CLAMP8mm-16mm5/16"-5/8"
    012-20T12-20 HOSE CLAMP12mm-20mm1/2"-3/4"
    016-27T16-27 HOSE CLAMP16mm-27mm5/8"-11/16"
    020-32T20-32 HOSE CLAMP20mm-32mm3/4"-1 1/4"
    025-40T25-40 HOSE CLAMP25mm-40mm1"-1 5/8"
    030-45T30-45 HOSE CLAMP30mm-45mm1 3/16"-1 3/4"
    032-50T32-50 HOSE CLAMP32mm-50mm1 3/8"-2"
    040-60T40-60 HOSE CLAMP40mm-60mm1 5/8"-2 3/8"
    050-70T50-70 HOSE CLAMP50mm-70mm2"-2 3/4"
    060-80T60-80 HOSE CLAMP60mm-80mm2 3/8"-3 1/8"
    070-90T70-90 HOSE CLAMP70mm-90mm2 3/4"-3 1/2"
    080-100T80-100 HOSE CLAMP80mm-100mm3 1/8"-4"
    090-110T90-110 HOSE CLAMP90mm-110mm3 1/2"-4 3/8"
    110-130T110-130 HOSE CLAMP110mm-130mm4 3/8"-5 1/8"
  • Part #: Hose-Clamps
    Price: $2.19 (USD) 
    Coolant Expansion Tank - E60 E63 This Behr OEM cooling system expansion tank / coolant reservoir is a direct replacement for the factory unit. Replace your cracked or leaking radiator expansion tank today.

    This item fits the following BMWs:
    2004-2010  E60 BMW  525i 525xi 530i 530xi 528i 528xi 528i xDrive 535i 535xi 535i xDrive 545i 550i
    2004-2010  E63 BMW  645ci 650i
    Part #: 17137542986
    Price: $49.95 (USD) 
    Quantity:   
    E60 550i, E63 650i Manual Transmission Cooling Overhaul Package

    The cooling system is one of the major weak points on the N62 engine in the 550i/650i. The water pump itself won't last more than 100,000 miles in most cases and the engine itself is prone to coolant leaks from multiple locations. So a major 550i cooling system overhaul should be planned before the 100,000 mile mark. Aside from obvious leaks the 550i water pump will also squeal or screech indicating the bearings inside have worn. This package covers the water pump, thermostat, and radiator for the 2006-2010 E60 550i and E63 650i with a manual transmission.

    The entire cooling system on the 550i is susceptible to leaks and poor performance. The condition of the rest of the cooling system should be considered along with the water pump and thermostat. Replacing the water pump will expose the front of the V8 engine where more problem areas may appear so plan accordingly. The biggest problem is the V8 valley pan gaskets and inner coolant tube seals. The tube carrying coolant through the valley is prone to leaking and replacement is a major job (see our valley pan pipe kit here). Additional items recommended to be replaced during the water pump job are: cooling hoses, expansion tank and cap, temp sensors, drive belts, and pulleys and tensioners.

    Base 550i/650i Cooling Package includes:

    • OEM Behr radiator (17117519210)
    • OEM water pump (11517586779)
    • water pump pipe (back of pump to engine block) (11511439976)
    • OEM thermostat (11537586885)
    • BUY AS A PACKAGE AND SAVE $$!

      This item fits the following BMWs:
      2006-2010 E60 BMW 550i with manual transmission
      2006-2011 E63 BMW 650i with manual transmission
    Part #: TMS216193
    Price: $419.29 (USD) 
    Free Shipping Free Shipping
    Coolant Expansion Tank - E60 M5,E63 M6 This high quality Genuine BMW expansion tank is used on the S85 V10 engines, and is a common failure item. Be leary of competitors selling this part for less -- is it a Genuine BMW? Probably not. We only carry the Genuine BMW brand expansion tank as it is the only one we use in our own BMWs. If you are overhauling your coolant system, now is the time to consider preventative replacing this expansion tank. We have found that the expansion tanks should be replaced based on age as well as condition. Expansion tanks seem to have a lifespan of less than six years before they show signs of fatigue and wear. Pre-emptively replacing the expansion tank as part of an overall maintenance plan can prevent you from getting stranded from a sudden failure later on. While replacing the expansion tank we recommend replacing the level sensor (sold below) as these are also common failure items.

    This item fits the following BMWs:
    2004-2010 E60 BMW M5
    2004-2010 E63 BMW M6
    Part #: 17112283345
    Price: $119.47 (USD) 
    Quantity:   
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