The factory BMW S55 dual-mass flywheel is engineered with comfort in mind, catering to the luxury-oriented expectations of the brand’s driving experience. Its design focuses on dampening drivetrain vibrations, smoothing out gear transitions, and minimizing harshness during operation. However, this refinement costs valuable performance. The dual-mass flywheel adds a substantial 26.5 lbs of rotational mass to the drivetrain, which significantly hinders throttle response and makes rev-matching feel sluggish and disconnected. Moreover, dual-mass flywheels are notorious for being a weak link in modified or high-performance builds and can prove costly to replace when they inevitably fail.

Our Single-Mass Lightweight Flywheel Conversion addresses all of these shortcomings with a purpose-built, lightweight, single-mass design that prioritizes performance. Weighing in at only 18.5 lbs., this design significantly reduces rotational mass, allowing your S55 to achieve its true motorsport potential!

Features & Benefits:

Precision machined from 4140 HT heat-treated chromoly steel for exceptional toughness, even wear properties, and increased durability.
Material quality promotes even wear across the entire friction surface, prolonging component lifespan.
Heat treated to HRC 28-32, tempered to relieve stress and improve dimensional stability.
Hardness improves component wear characteristics.
Black oxide coated for corrosion resistance on non-friction surfaces.
Precision balanced to exceed OEM specification (G16 spec to 175g-mm).
SFI 1.1 certified to ensure safe operation under extreme operating conditions.
Specifically designed to work with S55 OE-architecture clutches.
Optimized step height maximizes clutch clamp load and offers a prolonged service life.
Performance:

10 lbs. lighter than the factory BMW flywheel!
OEM Dual-Mass: 26.5 lbs.
Turner Motorsport Single-Mass: 18.5 lbs.
Faster revs
Improved throttle response and acceleration
Allows for a more engaging driving experience and delivers a feeling of direct connection
Installation:

Flywheel Hardware: For added peace of mind, apply Blue or Orange Loctite when installing factory flywheel bolts that do not come with pre-applied threadlocker.

The factory BMW S65 dual-mass flywheel is engineered with comfort in mind, catering to the luxury-oriented expectations of the brand’s driving experience. Its design focuses on dampening drivetrain vibrations, smoothing out gear transitions, and minimizing harshness during operation. However, this refinement costs valuable performance. The dual-mass flywheel adds a substantial 27 lbs of rotational mass to the drivetrain, which significantly hinders throttle response and makes rev-matching feel sluggish and disconnected. Moreover, dual-mass flywheels are notorious for being a weak link in modified or high-performance builds and can prove costly to replace when they inevitably fail.

Our Single-Mass Lightweight Flywheel Conversion addresses all of these shortcomings with a purpose-built, lightweight, single-mass design that prioritizes performance. Weighing in at only 19 lbs., this design significantly reduces rotational mass, allowing your S65 to achieve its true motorsport potential!

Features & Benefits:

Precision machined from 4140 HT heat-treated chromoly steel for exceptional toughness, even wear properties, and increased durability.
Material quality promotes even wear across the entire friction surface, prolonging component lifespan.
Heat treated to HRC 28-32, tempered to relieve stress and improve dimensional stability.
Hardness improves component wear characteristics.
Black oxide coated for corrosion resistance on non-friction surfaces.
Precision balanced to exceed OEM specification (G16 spec to 175g-mm).
Specifically designed to work with S65 OE-architecture clutches.
Optimized step height maximizes clutch clamp load and offers a prolonged service life.
Performance:

8 lbs. lighter than the factory BMW flywheel!
OEM Dual-Mass: 27 lbs.
Turner Motorsport Single-Mass: 19 lbs.
Faster revs
Improved throttle response and acceleration
Allows for a more engaging driving experience and delivers a feeling of direct connection
Installation:

Flywheel Hardware: For added peace of mind, apply Blue or Orange Loctite when installing factory flywheel bolts that do not come with pre-applied threadlocker.

Requires shorter flywheel bolts - 8x (P# 11227805885) - T#12322

Lightweight flywheels have proven themselves to be a worthwhile performance enhancement. But with the quicker throttle response and horsepower improvement comes one serious drawback: flywheel chatter. Without the dual-mass flywheel's rubber isolators, a lightweight aluminum flywheel has more rattle than stock. ECS has designed this flywheel using chrom-moly steel and it weighs almost ten pounds less than the stock DMF but not as extreme as full aluminum flywheels. The steel helps dampen vibration and noise so you get near-factory refinement and most of the benefits of a lightweight flywheel: quicker throttle response, better reliability, and more power to the wheels. This flywheel requires the E34 M5 sprung hub clutch kit.

Modern flywheels are built with additional components that are designed to dampen and minimize vibrations from the engine and transmission. Weight has increased and reliability has decreased. With additional weight more energy is required for it to move. A lightweight flywheel does away with the dual mass design and its additional mass so more energy can be diverted to where it counts most - moving the car. The flywheel and clutch is one of the first areas that engine builders address when making the rotating assembly lighter for race engines. The dampening effect is just not needed on cars that are focused on performance. And with a single-mass flywheel the unreliable DMF design is eliminated.

Stock flywheel weight - 25.0lbs
ECS flywheel weight = 16.55lbs

This item fits the following BMWs:
1992-1999 E36 BMW 323is 323ic 325i 325is 325ic 328i 328is 328ic M3
1999-2002 E46 BMW 323i 323ci 325i 325ci 328i 328ci 330i 330ci (5-speed)
1997-2002 Z3 BMW Z3 2.3 Z3 2.5i Z3 2.8 Z3 3.0i M Roadster M Coupe
2003-2005 E85 BMW Z4 2.5i Z4 3.0i (5-speed)

From the factory, the E46 M3 featured a dual-mass flywheel and self-adjusting clutch kit. While this provided an easy, comfortable driving experience, it lacks the durability and performance features of an upgraded clutch and flywheel kit. ECS Tuning's all-new S54 performance clutch kit is designed to address these issues. Featuring a full-face clutch disc and heavy-duty pressure plate, this kit offers increased power-holding capability, exceptional pedal feel, and superior durability.

The factory dual-mass flywheel weighs 24.2 lbs. This heavyweight component favors dampened vibrations and smooth gear changes—not performance. The 16.5 lb. E34 M5 flywheel designed by ECS omits the bulky dual-mass design for a single-mass, chromoly steel flywheel. For the performance-minded enthusiast, this translates to quicker RPM changes, easier "heel-toe" downshifts, and improved acceleration.

Engineered in-house with the enthusiast in mind, this is the perfect option for those wanting a lightweight flywheel and performance clutch, without the heavy pedal feel commonly associated with aggressive clutch kits. The ECS S54 performance clutch and lightweight flywheel are designed to accommodate all conditions: from Sunday drives through the country to the abuse of the track. No matter your driving style or ability, this is the flywheel and clutch kit for you.

PART DESIGN

ECS S54 Performance Clutch Kit:

Compatible with any performance flywheel that is designed to accept an E34 M5 architecture clutch Sprung-hub clutch disc Includes ECS performance pressure plate, performance clutch disc, throwout bearing, pilot bearing, alignment tool, and all flywheel and pressure plate hardware ECS Single-Mass Lightweight Flywheel:

Eliminates the factory dual-mass flywheel for: Improved throttle response Improved acceleration Lower replacement cost Hardened 4140 Chromoly Steel for excellent engagement feel and wear resistance Zinc-plated for added corrosion resistance Weighs in at just 16.5 lbs! SFI tested and certified to ensure safe operation under all conditions Why is SFI testing and certification important?

The SFI Foundation, Inc. (SFI) is a non-profit organization established to issue and administer standards for the quality assurance of specialty performance and racing equipment. SFI certification indicates a flywheel has been certified using industry-standard SFI Spec 1.1 standards by an independent testing body to ensure the quality of both design and materials for flywheels utilized in competitive motorsports.

Having successfully passed SFI certification, this flywheel has an individual SFI serial number found in a laser etching, and on an affixed sticker. This certification means the ECS-engineered flywheel is safe and reliable during the rigors of competitive racing; it's also safe and reliable for years and years of street use.

PRODUCT DEVELOPMENT

This Performance Clutch Kit & Lightweight Flywheel was designed, engineered, tested, and quality inspected by the ECS Research and Development team. ECS Tuning strives for the highest level of precision and quality through leading-edge product development technology, including FARO laser scanning for reverse engineering and quality inspection, SolidWorks 3D CAD modeling, rapid prototyping utilizing an in-house 3D printer, and rigorous long-term product testing.

Advanced Clutch Technology (ACT) designs, engineers and develops products by leveraging decades of track and performance street experience. Advanced CAD, FEA simulation, and CAM tools help ensure highly optimized performance, reliability, and repeatability. These key advantages are produced by combining the best engineering and design methodologies with the latest in materials and manufacturing techniques.

ACT clutch kits stand unequaled in terms of consistent pedal feel, high torque capacity, long wear life and durability. In-house manufacturing is critical in tuning components specifically to each individual application while maintaining the predictable ACT pedal feel across the entire catalog.

This clutch kit features an Xtreme pressure plate, a Performance Street sprung clutch disc, and an XACT Streetlite Flywheel.

Their Xtreme pressure plate offers a 50-120% clamp load increase, moderate to heavy pedal feel, and is recommended for high performance street and racing applications. All diaphragms went through a four stage heating process for increased strength and unparalleled performance.

Next in this kit is the Performance Street clutch disc. This is the most popular sprung clutch disc and features high quality organic friction material with a high copper content for improved heat transfer and a steel backed lining for increased strength in burst load circumstances. This organic clutch disc has a significantly higher torque capacity than a stock disc but still retains a long life span and operates quietly and reliably.

Clutch Kit Specs:

• Torque Rating: 520 ft/lbs
• 68% torque capacity increase over stock!
• Type of Disc: Street
• 26-count spline
• Spline Size: 1-3/8" inch
• Disc Weight: 3.5 lbs
• Pressure Plate Weight: 10.7 lbs
• 1 year Warranty from retail purchase date!

Advanced Clutch Technology (ACT) designs, engineers and develops products by leveraging decades of track and performance street experience. Advanced CAD, FEA simulation, and CAM tools help ensure highly optimized performance, reliability, and repeatability. These key advantages are produced by combining the best engineering and design methodologies with the latest in materials and manufacturing techniques.

ACT clutch kits stand unequaled in terms of consistent pedal feel, high torque capacity, long wear life and durability. In-house manufacturing is critical in tuning components specifically to each individual application while maintaining the predictable ACT pedal feel across the entire catalog.

This clutch kit features an Xtreme pressure plate and an R6 racing clutch disc.

Their Xtreme pressure plate offers a 50-120% clamp load increase, moderate to heavy pedal feel, and is recommended for high performance street and racing applications. All diaphragms went through a four stage heating process for increased strength and unparalleled performance.

Next in this kit is the R6 racing clutch disc. This disc is an unsprung, rigid disc with 6 pads that is best suited for drag and road racing and handles heat better thanks to its increased surface contact area versus the 4 pad version of this disc, the R4. The R6 pads are composed of ceramic friction materials and the disc has a chome-moly hub that is heat treated for additional strength under high load engagements. Over stock, this disc is much better for faster shifting and significantly higher torque loads. Unlike the stock disc, this racing disk has a slightly shortened life span due to its rigid design and pad composition. This in turn is offset thanks to its fast, aggressive engagement for track use.

Clutch Kit Specs:

• Torque Rating: 665 ft/lbs
• 117% torque capacity increase over stock!
• Type of Disc: Racing
• 26-count spline
• Spline Size: 1-3/8" inch
• Disc Weight: 4 lbs
• Pressure Plate Weight: 10.7 lbs
• 1 year Warranty from retail purchase date!

Advanced Clutch Technology (ACT) designs, engineers and develops products by leveraging decades of track and performance street experience. Advanced CAD, FEA simulation, and CAM tools help ensure highly optimized performance, reliability, and repeatability. These key advantages are produced by combining the best engineering and design methodologies with the latest in materials and manufacturing techniques.

ACT clutch kits stand unequaled in terms of consistent pedal feel, high torque capacity, long wear life and durability. In-house manufacturing is critical in tuning components specifically to each individual application while maintaining the predictable ACT pedal feel across the entire catalog.

This clutch kit is their most popular and features a Heavy Duty pressure plate and a Performance Street sprung clutch disc.

**Must be used with an ACT XACT Streetlite Flywheel, Part number: 600315**

The heavy duty pressure plate included offers a 20-50% clamp load increase, stock-moderate  pedal feel, and heat treated diaphragms for increased strength and performance.

Next in this kit is the Performance Street clutch disc. This is the most popular sprung clutch disc and features high quality organic friction material with a high copper content for improved heat transfer and a steel backed lining for increased strength in burst load circumstances. This organic clutch disc has a significantly higher torque capacity than a stock disc but still retains a long life span and operates quietly and reliably.

Clutch Kit Specifications:

• Part Number: BM2-HDSS
• Description: HD/Perf Street Sprung
• Torque Capacity (ft/lbs.): 270
• Torque Capacity Over OE: 20%
• Disc Type: Street Disc
• Spline Count: 14
• Spline Size (in.): 1
• Disc Diameter (in.): 8.4
• Disc Diameter (mm.): 214
• Pressure Plate Type: Heavy Duty
• Product Weight (lbs.): 11.1
• Kit Contents: 3000802, ATGM06, B012, RB131
• Warranty (Product Warranty): One (1) Year from Retail Purchase

600315 is a Streetlite flywheel, which is considerably lighter than stock and is the most durable flywheel offering from ACT. Materials are properly distributed for maximum strength, lower inertia, good heat tolerance and rigidity. ACT's Streetlite flywheels are preferred for street or drag racing. ACT flywheels are serviceable and can be resurfaced with no need to purchase additional parts.

Feel: Noticeably improved engine response and acceleration, OE to mild gear rattle;

Life: Heat-treated forging for strength and toughness, induction-hardened ring gears for maximum life;

Quality: One piece construction allows less opportunity for failure and provides uniform efficient heat transfer from the clutch disc. No more warped inserts or loose ring gears;

Recommended Use: Recommended for street and race use;

ACT Difference: Forged, CNC machined and dynamically computer balanced for smooth high RPM reliability;

For use with ACT clutch kits only.

Advanced Clutch Technology (ACT) designs, engineers and develops products by leveraging decades of track and performance street experience. Advanced CAD, FEA simulation, and CAM tools help ensure highly optimized performance, reliability, and repeatability. These key advantages are produced by combining the best engineering and design methodologies with the latest in materials and manufacturing techniques.

ACT clutch kits stand unequaled in terms of consistent pedal feel, high torque capacity, long wear life and durability. In-house manufacturing is critical in tuning components specifically to each individual application while maintaining the predictable ACT pedal feel across the entire catalog.

This clutch kit features a Heavy Duty pressure plate and R4 racing clutch disc

**Must be used with an ACT XACT Streetlite Flywheel, Part number: 600315**

The heavy duty pressure plate included offers a 20-50% clamp load increase, stock-moderate  pedal feel, and heat treated diaphragms for increased strength and performance.

Next in this kit is the R4 racing clutch disc. This disc is an unsprung, rigid disc with 4 pads that is best suited for drag and road racing. The R4 pads are composed of ceramic friction materials and the disc has a chome-moly hub that is heat treated for additional strength under high load engagements. Over stock, this disc is much better for faster shifting and significantly higher torque loads. Unlike the stock disc, this racing disk has a slightly shortened life span due to its rigid design and pad composition. This in turn is offset thanks to its fast, aggressive engagement for track use.

Specifications:

• Part Number: BM2-HDR4
• Description: HD/Race Rigid 4 Pad
• Torque Capacity (ft/lbs.): 345
• Torque Capacity Over OE: 54%
• Disc Type: Race Disc
• Spline Count: 14
• Spline Size (in.): 1
• Disc Diameter (in.): 8.4
• Disc Diameter (mm.): 214
• Pressure Plate Type: Heavy Duty
• Product Weight (lbs.): 10.4
• Kit Contents: 4214022, ATGM06, B012, RB131
• Warranty (Product Warranty): One (1) Year from Retail Purchase

JMTC MINI Cooper S Solid Flywheel Conversion Clutch Kit

Upgrade your Mini's clutch system with JMTC's MINI Cooper S Solid Flywheel Conversion Clutch Kit. This kit offers a direct replacement for the OEM dual mass flywheel and clutch set, providing enhanced durability and performance.

Key Benefits:

• Direct replacement for OEM dual mass flywheel and clutch set
• Solid single mass flywheel ensures durability and reliability
• Interchangeable with OEM clutch sets and components
• Steel surface can be refinished for extended use
• Thicker friction surface area for better heat absorption and distribution
• Resistant to catastrophic failure
• Made with Clutchtex Kevlar and Miba Ceramics for extended life
• Includes clutch disc, centering tool, pressure plate, release bearing, and bolts
• No break-in period for ceramic clutch, while Kevlar clutch may take up to 1000 miles
• Installation kit and new master clutch cylinder recommended for optimal performance and longevity

Upgrade your Mini's clutch system today with JMTC's reliable and performance-driven clutch kit.