BMW Cooling Overhaul Kits for BMW 5 Series E39 (1996-2003)

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If you are the type of person who, rather than fixing individual components as they break, likes to refresh everything at once to make sure your cooling system is stout, then you're in the right place. Our overhaul kits give you the option to purchase everything you need to get your cooling system back in check at once. Our overhaul kits generally include thermostat, water pump, radiator, hoses, and expansion tanks.
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Packaged by Turner - Corporate Logo
T#:557233
Part#: E39540BCKT2
Ships on Sep 16, 2026
Sale - Save 13% $ 389.99

This product was last offered at the strikethrough price on
05-03-2026

$ 340.78 USD
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Sale - Save 13%
$ 389.99

This product was last offered at the strikethrough price on
05-03-2026

$ 340.78 USD
Free Shipping

Just like the rest of your vehicle's major systems, the cooling system must also be addressed periodically to ensure proper cooling and component reliability. Plastic and rubber components become brittle and prone to splitting or cracking after long periods of heating and cooling cycles, especially in colder climates! The coolant itself can degrade or become contaminated, leading to potential corrosion or freezing issues. Finally, thermostats and sensors can fail completely, preventing proper cooling and/or coolant temperature readings to become inaccurate.

To make sure you are not left stranded on the side of the road with an overheated engine, we have put together this Basic Cooling System Service kit. This kit contains all of the most-likely-to-fail components, giving you peace of mind knowing your engine will continue to run cool for another 60,000+ miles.

See kit contents below for all included components.

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Packaged by Turner - Corporate Logo
T#:557232
Part#: E39M5XBCKT
In Stock
Sale - Save 9% $ 352.99

This product was last offered at the strikethrough price on
05-03-2026

$ 320.26 USD
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Sale - Save 9%
$ 352.99

This product was last offered at the strikethrough price on
05-03-2026

$ 320.26 USD
Free Shipping

Just like the rest of your vehicle's major systems, the cooling system must also be addressed periodically to ensure proper cooling and component reliability. Plastic and rubber components become brittle and prone to splitting or cracking after long periods of heating and cooling cycles, especially in colder climates! The coolant itself can degrade or become contaminated, leading to potential corrosion or freezing issues. Finally, thermostats and sensors can fail completely, preventing proper cooling and/or coolant temperature readings to become inaccurate.

To make sure you are not left stranded on the side of the road with an overheated engine, we have put together this Basic Cooling System Service kit. This kit contains all of the most-likely-to-fail components, giving you peace of mind knowing your engine will continue to run cool for another 60,000+ miles.

See kit contents below for all included components.

Show More Show Less
Packaged by Turner - Corporate Logo
T#:557221
Part#: E39528BCKT
Ships in 1 Business Day
Sale - Save 13% $ 259.99

This product was last offered at the strikethrough price on
05-03-2026

$ 225.86 USD
Free Shipping
Sale - Save 13%
$ 259.99

This product was last offered at the strikethrough price on
05-03-2026

$ 225.86 USD
Free Shipping

Just like the rest of your vehicle's major systems, the cooling system must also be addressed periodically to ensure proper cooling and component reliability. Plastic and rubber components become brittle and prone to splitting or cracking after long periods of heating and cooling cycles, especially in colder climates! The coolant itself can degrade or become contaminated, leading to potential corrosion or freezing issues. Finally, thermostats and sensors can fail completely, preventing proper cooling and/or coolant temperature readings to become inaccurate.

To make sure you are not left stranded on the side of the road with an overheated engine, we have put together this Basic Cooling System Service kit. This kit contains all of the most-likely-to-fail components, giving you peace of mind knowing your engine will continue to run cool for another 60,000+ miles.

See kit contents below for all included components.

Show More Show Less

Packaged by Turner - Corporate Logo
T#:338704
Part#: TMS14417
Ships on Sep 16, 2026
Sale - Save 7% $ 773.99

This product was last offered at the strikethrough price on
05-03-2026

Starting at $ 723.61 USD
Sale - Save 7%
$ 773.99

This product was last offered at the strikethrough price on
05-03-2026

Starting at $ 723.61 USD
This is a compete cooling system overhaul kit, which includes all the common cooling system failure parts bundled into a complete package. This cooling system package is for the 1999-2003 540i with the M62TU VAN0S 4.4-liter engine. This package applies to cars equipped with either the manual or automatic transmission (select the appropriate parts in the menu below).

A failure in the cooling system can lead to overheating and catastrophic engine failure. Don't gamble your engine! By replacing these core items preventatively, such as the thermostat housing, radiator, and waterpump, you are defusing what could be a ticking cooling system time bomb. And if you've had a failure of one of these parts, now is the time to refresh your entire cooling system. Our bundled package includes the following:
  • OEM Behr radiator (select for manual or automatic transmission)
  • OEM water pump (choose either the metal or composite impeller)
  • OE BMW coolant temp sensor (located in the water pump housing)
  • OEM Behr thermostat with housing and sensor
  • OEM Behr expansion tank with cap
  • OE BMW upper and lower radiator hoses with expansion tank hose
    Optional items (which can be added below):
    - OE BMW antifreeze
    - Add a new coolant level sensor (known for failing / throwing "check coolant" messages)
    - Replace the heat exchanger coolant lines for the automatic transmission
    - Add a new fan clutch

    Buy as a package and save $$$!

    This cooling system overhaul kit fits the following BMWs:
    1999-2003 E39 BMW 540i
    1999-2001 E38 BMW 740i 740il
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    Packaged by Turner - Corporate Logo
    T#:554546
    Part#: 11517527910KT17
    Ships in 1 Business Day
    Sale - Save 4% $ 1,016.99

    This product was last offered at the strikethrough price on
    05-03-2026

    $ 978.39 USD
    Sale - Save 4%
    $ 1,016.99

    This product was last offered at the strikethrough price on
    05-03-2026

    $ 978.39 USD

    This is a compete cooling system overhaul kit, which includes all the common cooling system failure parts bundled into a complete package. This cooling system package is for the E39 528i with the M52 engine. 

    A failure in the cooling system can lead to overheating and catastrophic engine failure. Don't gamble your engine! By replacing these core items preventatively, such as the thermostat housing, radiator, and waterpump, you are defusing what could be a ticking cooling system time bomb. And if you've had a failure of one of these parts, now is the time to refresh your entire cooling system. Keep on top of the cooling needs of your engine for your own piece of mind. Potential buyers also see the upside of a properly maintained car with receipts. 

     

    This kit fits the following BMWs:

    09/1998 - 2000 E39 528i

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    Packaged by Turner - Corporate Logo
    T#:557230
    Part#: E39540BCKT
    Ships in 2 Business Days
    Sale - Save 11% $ 449.99

    This product was last offered at the strikethrough price on
    04-21-2026

    $ 398.70 USD
    Free Shipping
    Sale - Save 11%
    $ 449.99

    This product was last offered at the strikethrough price on
    04-21-2026

    $ 398.70 USD
    Free Shipping

    Just like the rest of your vehicle's major systems, the cooling system must also be addressed periodically to ensure proper cooling and component reliability. Plastic and rubber components become brittle and prone to splitting or cracking after long periods of heating and cooling cycles, especially in colder climates! The coolant itself can degrade or become contaminated, leading to potential corrosion or freezing issues. Finally, thermostats and sensors can fail completely, preventing proper cooling and/or coolant temperature readings to become inaccurate.

    To make sure you are not left stranded on the side of the road with an overheated engine, we have put together this Basic Cooling System Service kit. This kit contains all of the most-likely-to-fail components, giving you peace of mind knowing your engine will continue to run cool for another 60,000+ miles.

    See kit contents below for all included components.

    Show More Show Less

    Packaged by Turner - Corporate Logo
    T#:338706
    Part#: TMS14416
    Back Ordered
    Sale - Save 4% $ 660.99

    This product was last offered at the strikethrough price on
    06-13-2026

    Starting at $ 635.10 USD
    Free Shipping
    Sale - Save 4%
    $ 660.99

    This product was last offered at the strikethrough price on
    06-13-2026

    Starting at $ 635.10 USD
    Free Shipping
    This is a compete cooling system overhaul kit, which includes all the common cooling system failure parts bundled into a complete package. This cooling system package is for the 1997-1998 540i with the M62 4.4-liter engine (non-VAN0S). This package applies to cars equipped with either the manual or automatic transmission (select the appropriate parts in the menu below).

    A failure in the cooling system can lead to overheating and catastrophic engine failure. Don't gamble your engine! By replacing these core items preventatively, such as the thermostat housing, radiator, and waterpump, you are defusing what could be a ticking cooling system time bomb. And if you've had a failure of one of these parts, now is the time to refresh your entire cooling system.

    Basic Kit Contents:
    1711702969, radiator (OEM Behr)
    11510393340, water pump (OEM)
    13621703993, coolant temp sensor (located in the water pump housing)
    11531437526, thermostat with housing and sensor (OEM Behr/Hella)
    11531745595, upper radiator hose (OEM)
    11531741409, lower radiator hose (OEM)
    11531741404, expansion tank hose (OEM)
    17111741167, expansion tank (OEM Behr)
    17111742231, expansion tank cap (OEM Behr)

    Cooling Kit Options:
    540 Water Pump Options
    (click to expand)
    There are three versions of the water pump for the early 1997-1998 540i: OEM plastic impeller, updated metal impeller, and the more recently updated composite impeller. We recommend either the metal or composite impeller. These are what we use the most in our shop and what our technicians are comfortable with. On more recent models, BMW has used the composite impeller as original. There doesn't seem to be evidence of the plastic failing on this design (it did on the E36 3-series) but we feel most comfortable with the other options. Both the metal and composite manufacturers are OEM for BMW.

    Use the options below to build your cooling package.

    Buy as a package and save $$$!

    This cooling system overhaul kit fits the following BMWs:
    1997-1998 E39 BMW 540i
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