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Intercooler

Installing a larger intercooler in your BMW can lower the temperatures of your charged air, giving you the opportunity to make more power. As forced induction BMWs become more popular, intercoolers will be a staple in terms of modifications.
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Performance Stepped Intercooler - E90 335d
10X Entries Into Our F80 M3 Sweepstakes
Turner Motorsport - Corporate Logo
T#:41425032
Part#: 004238LA02
Ships on Dec 1, 2026
Sale - Save 15% $ 478.99

This product was last offered at the strikethrough price on
06-14-2026

$ 407.14 USD
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$ 478.99

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$ 407.14 USD
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Maximize performance and reduce intake air temperatures on your E90 335d with the Turner Motorsport Stepped Intercooler. Designed as a direct-fit upgrade for the factory intercooler, this high-efficiency unit increases charge air volume and airflow, helping your diesel-powered BMW run cooler, stronger, and more efficiently.

Cooler air is denser air, and denser air means more power. By reducing intake air temperatures (IATs), this upgraded intercooler allows your M57 engine to pack in more air and fuel per cycle, translating to improved performance across the RPM range.

Engineered for performance and durability, the Turner stepped intercooler features cast aluminum end tanks and a bar-and-plate core design, offering superior thermal efficiency and structural strength. Compared to the stock unit, it delivers a 65% increase in both frontal surface area and internal cross-sectional flow, ensuring better heat dissipation and reduced pressure drop. All of this performance comes in a lightweight package under 20 lbs.

Finished in a stealthy black coating with laser-etched Turner logos, this intercooler not only performs but looks good doing it.

Key Features:

Designed specifically for the E90 335d (M57 engine)
Cast aluminum construction for durability
High-efficiency bar-and-plate core
65% increase in frontal and cross-sectional area
Significantly lowers IATs for improved power and reliability
Reduced pressure drop for more consistent boost delivery
Lightweight design – under 20 lbs
Dimensions: 520mm wide × 200mm tall × 150mm deep
Direct bolt-on installation – no modifications required
If you're looking to get the most out of your E90 335d, the Turner Motorsport Stepped Intercooler is a must-have upgrade for your turbo diesel intake system.

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Turner Motorsport - Corporate Logo
T#:47850810
Part#: 050626LA01
In Stock
Sale - Save 24% $ 509.99

This product was last offered at the strikethrough price on
06-14-2026

$ 385.91 USD
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Sale - Save 24%
$ 509.99

This product was last offered at the strikethrough price on
06-14-2026

$ 385.91 USD
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BMWs turbocharged S55 engine uses a water-to-air charge air cooling system, with a front-mounted heat exchanger responsible for heat dissipation. Unfortunately, the factory single-row, 27mm core design is quick to heat soak under high load, leading to excessive intake air temperatures and potential limp mode conditions especially on modified or track-driven cars.

To solve this issue, we've developed a drop-in upgrade over the factory unit. Engineered for durability and maximum cooling efficiency, this heat exchanger is a must-have for high-horsepower street builds, spirited canyon driving, and extended track sessions. Built from TIG-welded 5052 aluminum, our design eliminates the factory plastic end tanks one of the systems most common failure points. Each heat exchanger features CNC-machined billet aluminum hose connections, mounting flanges, and brackets for perfect OE fitment and trouble-free installation.

By replacing the OEM 27mm single-row core with a robust 35mm dual-row design, this heat exchanger dramatically increases both cooling capacity and surface area. Frontal area jumps from 307mm to 475mm, resulting in a 100% increase in coolant volume and significantly improved heat-soak resistance. The outcome? Lower, more stable charge air temperatures that help your S55 deliver consistent, reliable power on the street or at the track.

Replaces OEM part numbers 17112284608 and 17112459062.

Features:

5052 aluminum construction eliminates plastic end tank failures A performance-oriented, dual-row core provides a 55% increase in frontal surface area, and a 100.29% increase in coolant volume over the OE heat exchanger! OE Heat Exchanger: Single-row core 27mm core thickness 307mm core height ECS High Performance Aluminum Heat Exchanger: Dual-row core 35mm core thickness 475mm core height TIG-welded 5052 aluminum end tanks, polished to a mirror finish for a high-quality look CNC-machined connectors and bracketry ensure seamless fitment with factory cooling hoses, transmission cooler lines, condenser, and radiator Drop-in upgrade - no modifications required for installation! Product Development:

Our High Performance Aluminum Heat Exchanger was designed, engineered, tested, and quality inspected by our Research and Development team in our Wadsworth, Ohio, facility. We strive for the highest level of precision and quality through leading-edge product development technology, including FARO laser scanning for reverse engineering and quality inspection, SolidWorks 3D CAD modeling, rapid prototyping utilizing our in-house 3D printer, and rigorous long-term product testing.

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Turner Motorsport - Corporate Logo
T#:557526
Part#: 024703TMS02
Ships on Nov 17, 2026
Sale - Save 20% $ 744.99

This product was last offered at the strikethrough price on
06-14-2026

$ 595.99 USD
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Sale - Save 20%
$ 744.99

This product was last offered at the strikethrough price on
06-14-2026

$ 595.99 USD
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Engines make more power when you're able to move as much air and fuel as possible through them. However, air density is just as important as air volume. Cooler air is denser air, so in addition to keeping your engine cool, it's important to make sure that your intake charge is as cool as possible. Turner Motorsport's upgraded intercooler works to reduce air temperatures with a bare minimum of pressure drop. Less pressure drop means less restriction, and a turbocharger that doesn't have to work as hard. This results not only in a longer service life for your turbocharger, but a substantial increase in performance as well.

The stepped design increases volume and surface are in a limited space by adding an additional smaller core at the top of the intercooler. Both cross sectional area and frontal surface area are increased by a whopping 56%, with a design that still weighs under 20 pounds. On the stock intercooler, the temperature differential between the inlet and outlet sides of the intercooler represented a 95 degree drop. With the Turner Motorsport intercooler, that drop was increased to a chilling 140 degrees. The dyno results don't lie: as a bolt-in upgrade, expect gains of 18 wheel horsepower and 10 lb/ft of torque. With a tune and supporting modifications, further gains are possible, up to 36 horsepower and 28 lb/ft of torque.

This cast aluminum intercooler features an attractive, easy to clean matte black finish, with etched Turner logos on the front and bottom. If you're looking for the ultimate cooling system upgrade for your turbo BMW, look no further.

  • Cast aluminum construction
  • Bar and plate design
  • 56% increase in frontal surface area & cross sectional area
  • Decrease in temperature of 45 degrees from inlet side to outlet side (95 degree drop stock on outlet side vs. 140 degree drop on Turner outlet side)
  • Significantly less restriction (pressure drop of consistently 0.75 psi vs. 1.5-2.5 psi stock)
  • +18HP/10TQ (+36HP/28TQ with tune and supporting mods)
  • Weighs under 20 lbs.
  • Overall size: 520mm wide, 210mm tall
  • Mounting hardware inlcuded

Upgrade to the following OE Intercoolers: 17517600531, 17517600530, 17517618809

Fits the Following BMWs:

F22 F23 228i 228i M235i M235ix

F30 F31 F32 F33 F34 F36 328i 328ix 335i 335ix 428i 428ix 435i 435ix

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Turner Motorsport - Corporate Logo
T#:42133551
Part#: 004253LA02
In Stock
Sale - Save 15% $ 478.99

This product was last offered at the strikethrough price on
06-14-2026

$ 407.14 USD
Free Shipping
Sale - Save 15%
$ 478.99

This product was last offered at the strikethrough price on
06-14-2026

$ 407.14 USD
Free Shipping

Unlock the full potential of your turbocharged N54 or N55 engine with the Turner Motorsport Stepped Intercooler. Whether you're running higher boost, track days, or just spirited street driving, this direct-fit upgrade is engineered to dramatically reduce intake air temperatures (IATs) and improve charge air flow for consistent, reliable performance.

Cooler air is denser air, and that means more oxygen per cycle for better combustion and more power. The factory intercooler quickly becomes a bottleneck under increased load or in warm conditions. Turner’s stepped intercooler solves that by offering an 80% increase in frontal surface area and cross-sectional flow, helping your BMW stay cooler and pull harder.

Constructed with high-quality cast aluminum end tanks and a bar-and-plate core, this intercooler delivers superior cooling efficiency and reduced pressure drop, even under sustained high-boost operation. The black powder-coated finish offers a clean, stealthy appearance, while the etched Turner logos add just the right touch of motorsport style.

Perfect for:
E82/E88 135i, E9X 335i/335xi, E84 X135i, E89 Z4 35i/35is

Key Features:

Direct-fit upgrade for E chassis N54 & N55 engines
Durable cast aluminum end tanks
High-efficiency bar-and-plate design
80% increase in frontal and cross-sectional area vs. stock
90% increase in charge air volume
Substantially lower IATs for improved power and reliability
Reduced and more consistent pressure drop
Lightweight design (under 20 lbs)
Dimensions: 520mm wide × 210mm tall × 130mm deep
Stealth black finish with Turner-etched logos
If you're looking to push your turbo BMW harder, the Turner Motorsport Stepped Intercooler is the cooling solution that keeps your engine running strong—pull after pull.

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Turner Motorsport - Corporate Logo
T#:599060
Part#: 024592TMS09KT2
Ships on Nov 17, 2026
Sale - Save 20% $ 1,262.99

This product was last offered at the strikethrough price on
06-14-2026

$ 1,010.39 USD
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Sale - Save 20%
$ 1,262.99

This product was last offered at the strikethrough price on
06-14-2026

$ 1,010.39 USD
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The N55 OE charge pipe is prone to failure; after constant heat cycling, the factory plastic becomes very brittle, leading to cracks and boost leaks, and ultimately entire part failures. The OE charge pipe has also been proven to break once under increased boost pressure. Replace the weak OE charge pipe with the Turner Motorsport N55 Charge pipe for increased air flow, and increased throttle response. You can also safely turn up the boost on your N55 once this kit is installed, and not worry about the problematic factory piece. The perfect compliment to the increased airflow form the Turner Motorsport charge pipes is a intercooler. Turner Motorsport has developed an intercooler upgrade that is far superior to the stock unit. Constructed from cast aluminum with a bar and plate design, this intercooler increases both cross sectional area and frontal surface area by 56%. This increase in area has shown a 45 degree decrees in intake temperature resulting in 18 wheel horsepower and 10 lb/ft of torque on its own.
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Burger Motorsports - Corporate Logo
T#:556817
Part#: BMS-F-N55N20INTC
Ships in 6 Business Days
$ 329.00 USD
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$ 329.00 USD
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Looking to upgrade your intercooler? This Burger Motorsport intercooler is a great option that delivers better cooling, more power to the wheels, and allows you to hold that power longer during extended runs. A larger core and increased surface area dramatically improves cooling and reduces pressure drop. After extensive testing, this can allow your N20/55 powered BMW to gain around 10+peak wheel horsepower and during longer pulls and multiple runs, as much as 20-30whp over the factory intercooler. BMS replacement intercoolers are a direct replacement for your factory intercooler and are fully reversible. All required hardware is included. Dimensions: 21" x 6" first step x 2.5" 2nd step x 5" *Not for sale or use in the state of California.
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Forge - Corporate Logo
T#:399581
Part#: FMKT135F20
Ships on Oct 30, 2026
$ 182.99 USD
Free Shipping on orders $49 and up

Forge's silicone intercooler hose features a Fluorosilicone inner liner, proven to last with the use of coolants, Organic Acid Technology coolants, or air containing oil blowby.

This Forge product comes with a limited Lifetime warranty.

This product fits the following BMWs:
2014+ F22 M235i M235iX
2014+ F23 M235i 

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Forge - Corporate Logo
T#:27871801
Part#: FMMININT
Ships on Oct 30, 2026
$ 691.99 USD
Free Shipping on orders $49 and up

Upgrade your MINI R53 with the Forge Motorsport Upgraded Air-To-Air Intercooler FMMININT-C.

This intercooler enhances performance and durability, ensuring your vehicle runs at its best. With its high-quality construction and efficient design, it delivers improved cooling efficiency, allowing for more consistent power output. Say goodbye to overheating issues and hello to smoother, more reliable performance on the road.

Benefits:

  • Enhanced performance
  • Improved durability
  • High-quality construction
  • Efficient cooling design
  • Consistent power output
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Forge - Corporate Logo
T#:588576
Part#: FMINTR56
Special Order: No Guaranteed ETA
$ 858.99 USD
$ 858.99 USD
Burger Motorsports - Corporate Logo
T#:556815
Part#: BMS-E-N5455-INTC
Ships on Oct 27, 2026
$ 329.00 USD
Free Shipping
$ 329.00 USD
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Looking to upgrade your intercooler? This Phoenix Racing intercooler designed by Burger Motorsport is a great option that delivers better cooling, more power to the wheels, and allows you to hold that power longer during extended runs. A larger core and increased surface area dramatically improves cooling and reduces pressure drop. After extensive testing, this can allow your N54/55 powered BMW to gain around 10+peak wheel horsepower and during longer pulls and multiple runs, as much as 20-30whp over the factory intercooler.

Phoenix replacement intercoolers are a direct replacement for your factory intercooler and fully reversible. All required hardware is included. 

Dimensions: 20" x 5.25" x 5.25"

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Burger Motorsports - Corporate Logo
T#:5788180
Part#: BMS-F-S55HE
Ships on Oct 27, 2026
$ 599.00 USD
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$ 599.00 USD
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This direct bolt-in intercooler upgrade is a high-quality heavy-duty replacement heat exchanger that dramatically improves turbo/inlet air cooling by providing double the cooling surface area and over three times the fluid volume compared to the factory cooler. The benefits are most noticed during back to back runs at higher boost levels where the factory cooling capacity can be overwhelmed resulting in ignition timing pull and reduced turbo efficiency. Dramatically improves turbo/inlet air cooling Double the cooling surface area of the factory unit No modification install and removal Increases turbo efficiency in extended runs Made in the USA
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Forge - Corporate Logo
T#:17771599
Part#: FMINT8
In Stock
$ 856.00 USD
$ 856.00 USD

MINI F Chassis Uprated Intercooler For MINI F55+ 1.5 Turbo

MINI F Chassis Uprated Intercooler For MINI F55+ 1.5 Turbo is a performance-enhancing upgrade designed for Mini enthusiasts seeking improved cooling efficiency. Specifically engineered for MINI F Chassis models with the 1.5 Turbo engine, this uprated intercooler helps reduce intake air temperature, resulting in increased power and torque. With its high-quality construction and precision design, it ensures optimal performance and durability, allowing Mini owners to enjoy a more exhilarating driving experience.

  • Specifically engineered for MINI F Chassis models with the 1.5 Turbo engine
  • Reduces intake air temperature for increased power and torque
  • Enhances cooling efficiency for improved performance
  • High-quality construction ensures durability and reliability
  • Precision design ensures optimal fit and function

Upgrade your Mini's performance with the MINI F Chassis Uprated Intercooler For MINI F55+ 1.5 Turbo and experience a more thrilling ride.

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Kayser - Corporate Logo
T#:388875
Part#: 13717568030
In Stock
Sale - Save 67% $ 6.99

This product was last offered at the strikethrough price on
05-03-2026

$ 2.34 USD
Free Shipping on orders $49 and up
Sale - Save 67%
$ 6.99

This product was last offered at the strikethrough price on
05-03-2026

$ 2.34 USD
Free Shipping on orders $49 and up
O-ring that seals the intercooler pipes to the turbo(s). Original equipment - made in Germany!
Forge - Corporate Logo
T#:584908
Part#: FMINTMF56
Ships on Oct 30, 2026
$ 982.99 USD
$ 982.99 USD

Forge - Corporate Logo
T#:399580
Part#: FMINTBM135F20-C
Ships on Oct 30, 2026
$ 1,100.00 USD
Free Shipping on orders $49 and up

Forge's larger intercooler installs with no cutting or even removal of bumpers.

After a quick and simple install, you can expect temperature drops of 25 degrees Celsius. Lower temperatures leave room for more power and less heat soak thanks to a larger cooler charge. This intercooler features a bar and plate design core, featuring overall larger dimensions that improves cooling ability in comparison to the stock intercooler.

This product fits the following BMWs:
2014+ F22 M235i M235iX
2012+ F30 335i 335iX 
 

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Forge - Corporate Logo
T#:373768
Part#: FMINTBM
Ships on Oct 30, 2026
$ 1,271.99 USD
Free Shipping on orders $49 and up
Forge Motorsport discovered the perfect combination for your N55 with this bar and plate design intercooler. The intercooler averaged drops of 15 degrees celcius compared to a stock intercooler. Installation of this larger intercooler is an easy bolt-on without any modification or cutting necessary. Complete kit includes new silicone hoses and clamps with instructions.
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Burger Motorsports - Corporate Logo
T#:58818980
Part#: BMSEC75INTERCOOL
Ships on Oct 27, 2026
New Item
$ 529.00 USD
$ 529.00 USD
A 7.5" high-density RACE intercooler for N54 and N55 E chassis cars. It delivers better cooling and more power, especially for upgraded turbo builds, and is rated for over 1000whp.
Active Autowerke - Corporate Logo
T#:5886968
Part#: 15-012
Ships in 4 Business Days
$ 2,849.99 USD
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$ 2,849.99 USD
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BMW's S55 motor is a modern marvel but one weak point, which Active identified is the entire cooling system for the intake which comprises the charge pipe, the aftercooler and the heat exchanger (or radiator). Finally there is a S55 aftercooler kit upgrade that is good enough to carry the Active Autowerke brand. Years of success in developing cars for motorsport has allowed Active to leverage its expertise to the top-mount charge air cooler on the F80 M3, F82 M4 and F87 M2 Competition. This aftercooler was made for the S55 and crafted using only high-grade aluminum to outperform the factory aftercooler in all situations from everyday driving to the toughest racing. The factory cooler was built to support a specific power target and environment. Many of you have increased the performance of the S55 which quickly overwhelms the stock cooler leading to heat soak and higher intake air temperatures which triggers the ECU to downgrade the performance until cooler air returns. Active's focus was not on a mass-market aesthetic add-on but a properly engineered improvement over the existing hardware. Active uses a tube-and-fin core designed specifically for the S55 and included turbulators to maximize the cooling efficiency in as small a package as possible. The end tanks are billet machined aluminum, not cast, folded, or bonded and ensure even distribution of the water throughout the internal aftercooler cores. High precision fittings, CNC machining, and TIG welding throughout ensures the highest quality construction to prevent pressure loss, and the lowest weight, in a bolt-on replacement. But Active also didn’t leave the aesthetics by the wayside as we dip the visible top of the aftercooler in a carbon fiber coating giving your installed cooling system a decidedly top market look to match the improved cooling performance. The Active silicone charge pipes for the F80 M3, F82/F83 M4 and the F87 M2 Competition improve the flow over the stock, compressed plastic pipes. The Active Silicone Charge Pipes allow you to maximize power on your F8X by securing all the boost that your S55 is making. These pipes replace the hot-side pipes leaving the turbos and into the top-mount aftercooler. The stock S55 charge pipes are notorious for developing hairline fractures at their plastic seams. These fractures or cracks are unnoticeable to the naked eye, but under boost pressure they open up leaking the desired charged air into the engine bay, and consequently can rob your S55 of it's full power potential. In addition, these leaks can trigger your S55's turbochargers to work harder to hit and maintain target boost pressure, potentially wearing them out sooner. Active uses silicone in this area because it will not contribute to heat soak and it's easier to mold for the correct clearances. Active uses a 5-layer silicone hose with all needed adapters and stainless hose clamps included. It fits perfectly with our CNC’d top-mount cooler.
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Burger Motorsports - Corporate Logo
T#:38621402
Part#: BMS-INTCLR-N5455
Ships on Oct 27, 2026
$ 329.00 USD
Free Shipping on orders $49 and up
$ 329.00 USD
Free Shipping on orders $49 and up
The BMS N54/N55 Replacement E-Chassis Intercooler Upgrade for BMW improves cooling efficiency, boosts wheel horsepower, and maintains performance during extended driving sessions. With a larger core and expanded surface area compared to the stock intercooler, it reduces pressure drop and significantly enhances cooling capacity. Expect peak gains of around 10whp, with sustained increases of 20-30whp during long pulls or repeated runs versus the factory intercooler. This E-Chassis upgrade is ideal for setups up to 500whp, while the 7.5" RACE intercooler supports builds reaching 1000whp. Designed as a direct-fit replacement, the BMS intercooler is fully reversible and requires no additional hardware for installation. E-Chassis BMW FMIC Dimensions: 20" x 5.25" x 5.25".
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Forge - Corporate Logo
T#:30164598
Part#: FMINT7
Ships in 4 Business Days
$ 1,024.99 USD
$ 1,024.99 USD

MINI F Chassis Uprated Alloy Intercooler For MINI Cooper JCW Turbo is a premium upgrade designed to enhance cooling efficiency and performance for MINI vehicles. This alloy intercooler from the F Chassis series is specifically engineered for the MINI Cooper JCW Turbo, offering superior heat dissipation and reducing intake temperatures. It improves turbocharger efficiency, resulting in increased horsepower and torque output. Ideal for enthusiasts seeking improved engine performance and reliability, this intercooler ensures optimal cooling during spirited driving and everyday use.

  • Enhances cooling efficiency for MINI Cooper JCW Turbo
  • Reduces intake temperatures for improved performance
  • Increases horsepower and torque output
  • Engineered for superior heat dissipation
  • Ideal upgrade for enthusiasts and performance-oriented drivers
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Burger Motorsports - Corporate Logo
T#:5095728
Part#: GCHASB58HEATEXCH
Ships on Oct 27, 2026
$ 480.00 USD
Free Shipping on orders $49 and up
This heat exchanger upgrade is a high-quality replacement that dramatically lowers engine oil and water temperatures by providing a 50% larger cooling surface than OEM. The benefits are most noticed during back to back runs at higher boost levels where the factory cooling capacity can be overwhelmed resulting in ignition timing pull and reduced turbo efficiency. Direct bolt-in installation.
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Forge - Corporate Logo
T#:5788178
Part#: FMINT135F20
Ships on Oct 30, 2026
$ 1,088.99 USD
Free Shipping on orders $49 and up
Forge Motorsport's N55/N20 intercooler has been designed for the BMW vehicles with the N55 3.0 single turbo engine and N20 turbo engine. This intercooler has been designed to be a direct fit for OE with no further modifications to the bumper or body parts required. Forge has tested the intercooler with results indicating a temperature drop of 25 degrees, along with a moderate increase in power. Features: Forge designed and manufactured specifically for an engineered fit to your BMW Chassis. Utilizing a solid works designed high flow hand manufactured end tanks. High density bar & plate construction air core. A simple and easy direct bolt on to the OEM position. Includes all hardware needed to install.
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Forge - Corporate Logo
T#:51813314
Part#: FMINT37
Ships on Oct 30, 2026
New Item
$ 899.99 USD
$ 899.99 USD