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BMW Cooling System Parts & Accessories

The cooling system is arguably the weakest point in numerous BMWs. If you drive an aging BMW or plan on taking your car to the track like we do, we recommend beefing up your cooling system before going to the track. Generally, the main components in your cooling system that are prone to failure include the following: expansion tank, factory hoses, water pump, thermostat, fan (especially if your vehicle comes factory with a clutch fan), and radiator. Factory BMW expansion tanks are plastic and prone to either breaking off at connection points or combusting. As factory rubber hoses age they either crack or break over time - we offer silicone cooling hose upgrades for most applications to avoid future failures. If you have an older vehicle, your water pump likely comes from the factory with a plastic impeller - we offer upgraded water pumps with metal impellers that are far more reliable. Newer model BMWs utilize electric water pumps - BMW spent millions of dollars engineering these water pumps, but they fail so often that we recommend replacing at 60,000 mile service intervals to avoid being stranded on the side of the road. In terms of thermostats, we offer various upgraded thermostats for racing applications. If your BMW utilizes a clutch fan from the factory, we have several options available in terms of universal electric fans - we recommend replacing these to avoid sending brittle plastic fan blades through your hood. For radiators, we recommend swapping out your radiator for one that does not use plastic connection points like your factory radiator.

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Schwaben Coolant Refill/Air Purge Tool
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T#:362940
Part#: 003466SCH01
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When it comes to BMW's we all know the weak point is commonly in the cooling system, many models proving hard to bleed the air pockets out after the refresh. The coolant refill tool solves this problem, ensuring that you get an air pocket free fill. The entire task is as simple as draining the system like normal, reinstalling the drain plugs and hooking the tool up to your refill location. The reason this tool works so well is due to the venturi valve, it converts air pressure from the compressor to vacuum inside the cooling system, then with a twist of a valve sucks coolant right into the system using the vacuum pressure.
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Coolant Vacuum Purge & Refill Tool Set
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T#:402498
Part#: 024948SCH01A
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The Schwaben Coolant Vacuum Fill Tool ensures no air pockets get into your cooling system while you're replacing your coolant - intended for use to refill your cooling system, not for removal. Can be used with Schwaben fluid extractors or with shop air - standard air compressor with a minimum rating of 90 PSI (6.2 bar). Includes all fittings and adapters necessary for use, with a molded storage case to keep your Schwaben Vacuum Fill Tool pristine for future use.
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Schwaben Water Pump Pulley Holder for Removal of Fan Clutch
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T#:362357
Part#: 001170SCH01A
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Replacing the fan clutch on most BMW models requires holding the water pump pulley while removing the fan clutch lock nut. With less than 1 1/2" clearance on some models this project can easily turn into a mechanical nightmare. Using our special slim line fan clutch wrench in conjunction with the appropriate pulley spanner, the removal and installation required only a few moments.
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Schwaben Locking Hose Clamp Pliers
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T#:377131
Part#: 004170SCH01A
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These pliers feature a spring loaded clamp with a 24" cable and will lock onto the clamp and hold open for easy removal. These pliers are designed to remove metal or plastic self-tightening hose clamps with diameters from 11/16" to 2-1/2" ( 18 to 54mm).
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Aluminum Thermostat Housing Kit - M50
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T#:397222
Part#: 14-009
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$ 56.99

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$ 56.99

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Plastic thermostat housing cracked on your M50?

Here are your choices: you can wait for the plastic factory thermostat housing cover to break and cause major overheating. (Even with a new stock cover, it won’t take long.) Or you can install a thoughtfully engineered all-aluminum thermostat housing cover from Active Autowerke and never experience this type of failure again. Currently there is no factory upgraded part to this problem. This is an aluminum extruded part that has all of the openings machine properly to fit like factory; from the mounting bolt holes, the seating of the thermostat to the sealing opening for the ORANGE gasket. Forged to exact factory tolerances, everything fits and this unit is a true easy bolt-on – especially suited for racing or load conditions like heavy traffic, where engine temp can rise rapidly. The housing is guaranteed never to break from overheating or over-tightening, and its CNC machined surface ensures a precise seat.

Unit comes complete with a new ORANGE sealing gasket; a new thermostat is recommended but not included.
For hotter climates, a 71 degree thermostat is recommended over the 82 degree unit.

Anything and everything BMW is the mantra at Active Autowerke. Since 1981 they have been serving the BMW community with custom turbocharger kits to a myriad of other innovative and inspiring performance parts.
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Radiator Pressure Tester Kit
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T#:391482
Part#: 014710SCH01A
Ships on Jul 30, 2026
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$ 154.49 USD
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Are you refreshing your coolant system or having issues with coolant loss? An easy way to test your system for leaks and ensure you're able to maintain pressure without coolant loss is the Schwaben Cooling System Pressure Tester Kit.
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Schwaben Long-Reach 32mm Open End Fan Clutch Wrench
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T#:378938
Part#: 007701SCH01A
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$ 32.24 USD
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This tool was specifically designed for the tight clearances needed to remove most BMW fan clutches. Its slim design lets it fit into tight areas, and the extra-long length is ideal for fan shroud clearance. 
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Schwaben Locking Hose Pinch-Off Pliers
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T#:379950
Part#: 009787SCH01A
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$ 33.99 USD
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Schwaben Locking Hose Pinch-Off Pliers have adequate clamping force to effectively seal large or pressurized cooling system hoses. These pliers are ideal for clamping shut most hoses, ensuring reliability in your automotive tasks. With swivel jaws, they provide even clamping force, making them a versatile tool for various applications.

  • Adequate clamping force for large or pressurized hoses
  • Ideal for clamping shut most hoses
  • Swivel jaws ensure even clamping force
  • Versatile tool for automotive maintenance

WARNING: This product contains chemicals known to the state of California to cause cancer, birth defects, and/or reproductive harm. For more information, visit http://www.p65warnings.ca.gov.

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Schwaben & Bav Auto Water Pump And Fan Clutch Tool Kit
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T#:375872
Part#: 001170SCH01AKT
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Replacing the fan clutch on most BMW models requires holding the water pump pulley while removing the fan clutch lock nut. With less than 1 1/2" clearance on some models this project can easily turn into a mechanical nightmare. Using our special slim line fan clutch wrench in conjunction with the appropriate pulley spanner, the removal and installation required only a few moments.
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Active Autowerke Sport Fan Clutch - E36 E46
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T#:397219
Part#: 14-010
Ships in 2 Business Days
5% off MSRP $ 259.00

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$ 246.99 USD
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5% off MSRP
$ 259.00

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$ 246.99 USD
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When you push your powerplant, thermodynamics push right back. The toll of high performance is higher heat load – and many stock components begin to complain. But Active Autowerke has you covered - this upgraded fan clutch increases viscous coupling of cooling fan blade speed to water pump speed, yielding increased airflow through the radiator for more efficient cooling. A simple, yet wonderful, thing.

This product fits the following BMWs:
1992-1999 E36 323i 325i 328i 330i M3
1998-2006 E46 323i 325i 328i 330i M3

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Active Autowerke Thermostat Bypass/Delete Tube - S65
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T#:2302749
Part#: 14-016
Ships in 10 Business Days
$ 141.99 USD
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CNC machined coolant/water thermostat bypass tube to improve flow on and off the track. Easy plug and play installation and a durable anodized coating make this a simple and reliable temperature control solution.
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Schwaben 32mm / 36mm Fan Clutch and Oil Filter Cap Open-End Wrench ...
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T#:361021
Part#: DO-3236
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$ 19.49 USD
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Why buy two tools when you can get one that will do many jobs like this open end wrench? It is great for removing and installing the fan clutch and plastic oil filter cap. Also works great for removing and installing the VAN0S solenoid on M50 engine family. Use the same tools the Turner Motorsport tech's use!

Features:

  • Made of Chrome Vanadium Steel for strength
  • 32/36mm open end sides

 

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Schwaben Radiator/ Intercooler Fin Comb
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T#:384260
Part#: 015326SCH01A
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$ 14.99 USD
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Straighten bent fins in heat exchangers like radiators, condensers, and intercoolers obstruct air flow and reduce heat transfer. Paper-thin fins are easily bent, even by slight pressure.
Active Autowerke Cnc Aftercooler Cooling Kit - F8x S55
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Active Autowerke - Corporate Logo
T#:5886968
Part#: 15-012
Ships in 3 Business Days
$ 2,849.99 USD
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BMW's S55 motor is a modern marvel but one weak point, which Active identified is the entire cooling system for the intake which comprises the charge pipe, the aftercooler and the heat exchanger (or radiator). Finally there is a S55 aftercooler kit upgrade that is good enough to carry the Active Autowerke brand. Years of success in developing cars for motorsport has allowed Active to leverage its expertise to the top-mount charge air cooler on the F80 M3, F82 M4 and F87 M2 Competition. This aftercooler was made for the S55 and crafted using only high-grade aluminum to outperform the factory aftercooler in all situations from everyday driving to the toughest racing. The factory cooler was built to support a specific power target and environment. Many of you have increased the performance of the S55 which quickly overwhelms the stock cooler leading to heat soak and higher intake air temperatures which triggers the ECU to downgrade the performance until cooler air returns. Active's focus was not on a mass-market aesthetic add-on but a properly engineered improvement over the existing hardware. Active uses a tube-and-fin core designed specifically for the S55 and included turbulators to maximize the cooling efficiency in as small a package as possible. The end tanks are billet machined aluminum, not cast, folded, or bonded and ensure even distribution of the water throughout the internal aftercooler cores. High precision fittings, CNC machining, and TIG welding throughout ensures the highest quality construction to prevent pressure loss, and the lowest weight, in a bolt-on replacement. But Active also didn’t leave the aesthetics by the wayside as we dip the visible top of the aftercooler in a carbon fiber coating giving your installed cooling system a decidedly top market look to match the improved cooling performance. The Active silicone charge pipes for the F80 M3, F82/F83 M4 and the F87 M2 Competition improve the flow over the stock, compressed plastic pipes. The Active Silicone Charge Pipes allow you to maximize power on your F8X by securing all the boost that your S55 is making. These pipes replace the hot-side pipes leaving the turbos and into the top-mount aftercooler. The stock S55 charge pipes are notorious for developing hairline fractures at their plastic seams. These fractures or cracks are unnoticeable to the naked eye, but under boost pressure they open up leaking the desired charged air into the engine bay, and consequently can rob your S55 of it's full power potential. In addition, these leaks can trigger your S55's turbochargers to work harder to hit and maintain target boost pressure, potentially wearing them out sooner. Active uses silicone in this area because it will not contribute to heat soak and it's easier to mold for the correct clearances. Active uses a 5-layer silicone hose with all needed adapters and stainless hose clamps included. It fits perfectly with our CNC’d top-mount cooler.
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