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Intercooler

Installing a larger intercooler in your BMW can lower the temperatures of your charged air, giving you the opportunity to make more power. As forced induction BMWs become more popular, intercoolers will be a staple in terms of modifications.
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BladeRunner Intercooler Coupling & Clamp Kit - E9x 335i N54 Factory I...
affirm Starting At 0% APR - Subject To Eligibility. See Lending Terms
AFE - Corporate Logo
T#:557866
Part#: 46-20150AS
Ships in 2 Business Days
$ 69.00 USD
Free Shipping
$ 69.00 USD
Free Shipping

These 5-ply silicone reinforced couplers are capable of withstanding high temperatures and include new hose clamps. Designed for factory intercooler and aFe tubes.

Fits the Following BMWs:

E90 E92 E93 335i N54

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AFE Power BladeRunner GT Series Intercooler With Tubes - E9X 335i N54...
affirm Starting At 0% APR - Subject To Eligibility. See Lending Terms
AFE - Corporate Logo
T#:391130
Part#: 46-20152-B
Ships in 2 Business Days
$ 2,036.00 USD
$ 2,036.00 USD

This BladeRunner Intercooler represents the next generation of intercoolers. Designed specifically for the 2007-2010 BMW 335i (E9X) L6-3.0L (tt) N54 engines, this BladeRunner intercooler utilizes a 5" bar and plate core design. This design outflows the factory tube and fin core design, while the 3/16" TIG-Welded end tanks offer superior strength and durability. In testing, this intercooler showed gains up to +14 horsepower and +18 lbs. x ft. without any type of tune, and dropped the intake air temperature up to 10 degrees.

End Tanks: 
The unique BladeRunner end tanks are constructed out of 3/16" thick aluminum plates and include two 1/8" NPT ports for sensors or water-methanol injection.

5" Bar and Plate Core Design:
The use of the bar and plate core design allows for greater airflow and increased heat dissipation over the much smaller tube and fin design used by the factory.

TIG-Welded:
100% TIG-Welded inside and out by a certified craftsmen for strength and durability. TIG-Welding provides the strongest welds while reducing stress cracks.

Pressure Tested: 
The BladeRunner Intercooler is test pressure rated at 200psi.

Perfect Fit:
Utilizes the factory mounting locations for a hassle-free installation. The billet 2 1/2" intercooler inlet utilizes a factory style quick connect to assure compatibility with the factory hot side inlet tube. The supplied cold side tube retains the factory style throttle body quick connect and retains the factory diverter valve connections. This kit will not work with the factory cold side intercooler tubing.

DETAILS:

  • Up to +14 HP / +18 lbs. x ft. Torque max gains without any tuning
  •  Lowers manifold intake air temperature by up to 10 degrees
  •  2-1/2" Billet aluminum inlet and outlet for superior strength & durability
  •  Incorporates the factory style quick connect adaptor for the hot side intercooler tube and throttle body connection
  •  5" Bar and plate core design that is 29% larger than stock
  •  This intercooler is 100% TIG-Welded by certified craftsmen for strength and durability
  •  1/8" NPT ports, are provided for connecting pressure sensors or water methanol injection
  •  3" Upper cold-Side mandrel-bent aluminum tubing powder-coated wrinkle-black for heat resistance
  •  5-Ply polyester reinforced silicone lower cold-side hose with metal inserts to withstand extreme amounts of boost pressure
  •  Absolutely no cutting or modifications are needed for the installation of this intercooler kit

Fits the following BMWs:
2007-2010 E9X 335i w/ N54

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aFe Power BladeRunner Intercooler Couplings & Clamps Kit - E9X 335i N...
affirm Starting At 0% APR - Subject To Eligibility. See Lending Terms
AFE - Corporate Logo
T#:391129
Part#: 46-20150AA
Ships in 2 Business Days
$ 144.00 USD
Free Shipping
$ 144.00 USD
Free Shipping

Reinforced Silicone:
These couplings feature high temperature 5-Ply reinforced silicone material which meet or exceed SAEJ20 Standard.

Durable Couplings:
Allow for expansion, movement, and extreme vibration between two hard pipes while reducing the possibility of connections coming apart or having your hard pipe or other equipment break.

Note: This coupling kit fits aFe intercooler with tube (46-20152-B) Only.

Fits the following BMWs:
2007-2010 E9X BMW 335i w/ N54

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Active Autowerke Cnc Aftercooler Cooling Kit - F8x S55
affirm Starting At 0% APR - Subject To Eligibility. See Lending Terms
Active Autowerke - Corporate Logo
T#:5886968
Part#: 15-012
Ships in 3 Business Days
$ 2,849.99 USD
Free Shipping
$ 2,849.99 USD
Free Shipping
BMW's S55 motor is a modern marvel but one weak point, which Active identified is the entire cooling system for the intake which comprises the charge pipe, the aftercooler and the heat exchanger (or radiator). Finally there is a S55 aftercooler kit upgrade that is good enough to carry the Active Autowerke brand. Years of success in developing cars for motorsport has allowed Active to leverage its expertise to the top-mount charge air cooler on the F80 M3, F82 M4 and F87 M2 Competition. This aftercooler was made for the S55 and crafted using only high-grade aluminum to outperform the factory aftercooler in all situations from everyday driving to the toughest racing. The factory cooler was built to support a specific power target and environment. Many of you have increased the performance of the S55 which quickly overwhelms the stock cooler leading to heat soak and higher intake air temperatures which triggers the ECU to downgrade the performance until cooler air returns. Active's focus was not on a mass-market aesthetic add-on but a properly engineered improvement over the existing hardware. Active uses a tube-and-fin core designed specifically for the S55 and included turbulators to maximize the cooling efficiency in as small a package as possible. The end tanks are billet machined aluminum, not cast, folded, or bonded and ensure even distribution of the water throughout the internal aftercooler cores. High precision fittings, CNC machining, and TIG welding throughout ensures the highest quality construction to prevent pressure loss, and the lowest weight, in a bolt-on replacement. But Active also didn’t leave the aesthetics by the wayside as we dip the visible top of the aftercooler in a carbon fiber coating giving your installed cooling system a decidedly top market look to match the improved cooling performance. The Active silicone charge pipes for the F80 M3, F82/F83 M4 and the F87 M2 Competition improve the flow over the stock, compressed plastic pipes. The Active Silicone Charge Pipes allow you to maximize power on your F8X by securing all the boost that your S55 is making. These pipes replace the hot-side pipes leaving the turbos and into the top-mount aftercooler. The stock S55 charge pipes are notorious for developing hairline fractures at their plastic seams. These fractures or cracks are unnoticeable to the naked eye, but under boost pressure they open up leaking the desired charged air into the engine bay, and consequently can rob your S55 of it's full power potential. In addition, these leaks can trigger your S55's turbochargers to work harder to hit and maintain target boost pressure, potentially wearing them out sooner. Active uses silicone in this area because it will not contribute to heat soak and it's easier to mold for the correct clearances. Active uses a 5-layer silicone hose with all needed adapters and stainless hose clamps included. It fits perfectly with our CNC’d top-mount cooler.
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BladeRunner GT Series Intercooler Kit F87 M2
affirm Starting At 0% APR - Subject To Eligibility. See Lending Terms
AFE - Corporate Logo
T#:557901
Part#: 46-20272-B
Ships in 2 Business Days
$ 2,036.00 USD
$ 2,036.00 USD

This fully TIG-welded bar & plate design intercooler from aFe is 25% larger than stock, outflowing the factory intercooler and tubes by 21% and substantially lowering intake temperatures. Intercooler and tubes bolt into place with factory-style connections.

Fits the Following BMWs:

F87 M2

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BladeRunner GT Series Intercooler F30 F31 F34 328i N20
affirm Starting At 0% APR - Subject To Eligibility. See Lending Terms
AFE - Corporate Logo
T#:557865
Part#: 46-20221
Ships in 2 Business Days
$ 1,766.00 USD
$ 1,766.00 USD

This fully TIG-welded bar & plate design intercooler from aFe is 29% larger than stock, outflowing the factory intercooler by 17% and substantially lowering intake temperatures. Intercooler bolts into place with factory-style connections.

Fits the Following BMWs:

F30 F31 F34 328i N20

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BladeRunner GT Series Intercooler Kit F30 335i N55 Manual
affirm Starting At 0% APR - Subject To Eligibility. See Lending Terms
AFE - Corporate Logo
T#:557862
Part#: 46-20233-B
Ships in 2 Business Days
$ 2,036.00 USD
$ 2,036.00 USD

This fully TIG-welded bar & plate design intercooler from aFe is 25% larger than stock, outflowing the factory intercooler and tubes by 21% and substantially lowering intake temperatures. Intercooler and tubes bolt into place with factory-style connections.

Fits the Following BMWs:

F30 335i N55 manual transmission only

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aFe Power BladeRunner GT Series Intercooler With Tubes - F22/23 228i/...
affirm Starting At 0% APR - Subject To Eligibility. See Lending Terms
AFE - Corporate Logo
T#:391157
Part#: 46-20222-B
Back Ordered
$ 2,036.00 USD
$ 2,036.00 USD

This BladeRunner Intercooler represents the next generation of intercoolers. Designed specifically for the 2012-2016 BMW 328i (F3X) 12-16 L4-2.0L (t) with the N20 engine, this BladeRunner intercooler utilizes a 5" bar and plate core design. This design outflows the factory tube and fin core design, while the 3/16" TIG-Welded end tanks offer superior strength and durability. In testing, this intercooler showed flow gains up to 21% and lowered the intake air temperatures.

End Tanks: 
The unique BladeRunner end tanks are constructed out of 3/16" thick aluminum plates and include two 1/8" NPT ports for sensors or water-methanol injection.

5" Bar and Plate Core Design:
The use of the bar and plate core design allows for greater airflow and increased heat dissipation over the much smaller tube and fin design used by the factory.

TIG-Welded:
100% TIG-Welded inside and out by a certified craftsmen for strength and durability. TIG-Welding provides the strongest welds while reducing stress cracks.

Pressure Tested: 
The BladeRunner Intercooler is test pressure rated at 200psi.

Cold Side Tube:
Constructed of 2-1/2" to 2-3/4" mandrel-bent aluminum tubing and powder-coated wrinkle-black for heat and corrosion resistance. The smooth transition mandrel bends decrease turbulence which increases horsepower and torque. The high-temp wrinkle-black powder-coating insulates the tube from engine heat and protects the tube from corrosion. Includes stainless steel clamps for a leak-free seal and heavy-duty 5-Ply reinforced silicone coupling for strength.

Perfect Fit:
Utilizes the factory mounting locations for a hassle-free installation. The intercooler and tubes utilize billet factory style quick connects to assure a leak-free connection.

Also Fits:
2014-2016 BMW 128i/ix (F20/21) L4-2.0L (turbo) N20
2014-2016 BMW 228i/ix/220i (F22/23) 14-16 L4-2.0L (turbo) N20
2013-2016 BMW 320i/ix (F30/31/34) L4-2.0L (turbo) N20
2012-2016 BMW 328ix (F30) L4-2.0L (turbo) N20
2013-2016 BMW 328i/ix (F31/34) L4-2.0L (turbo) N20
2014-2016 BMW 420i/ix (F32/33) L4-2.0L (turbo) N20
2014-2016 BMW 428i/ix (F32/33/36) L4-2.0L (turbo) N20

Note: This intercooler kit is not CARB exempt at this time and is not legal for sale in California or use on vehicles registered with the California Department of Motor Vehicle.

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BladeRunner GT Series Intercooler Kit E90 E92 E93 335i N55
affirm Starting At 0% APR - Subject To Eligibility. See Lending Terms
AFE - Corporate Logo
T#:557902
Part#: 46-20242-B
Back Ordered
$ 2,036.00 USD
$ 2,036.00 USD

This fully TIG-welded bar & plate design intercooler from aFe is 25% larger than stock, outflowing the factory intercooler and tubes by 21% and substantially lowering intake temperatures. Intercooler and tubes bolt into place with factory-style connections.

Fits the Following BMWs:

E90 E92 E93 335i N55

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aFe Power BladeRunner Intercooler Couplings & Clamps Kit - F30 335 N5...
affirm Starting At 0% APR - Subject To Eligibility. See Lending Terms
AFE - Corporate Logo
T#:391158
Part#: 46-20230AS
Back Ordered
$ 52.00 USD
Free Shipping on orders $49 and up

Reinforced Silicone:
These couplings feature high temperature 5-Ply polyester reinforced silicone material which meet or exceed SAEJ20 Standard.

Durable Couplings:
Allow for expansion, movement, and extreme vibration between two hard pipes while reducing the possibility of connections coming apart or having your hard pipe or other equipment break.

Note: This coupling kit fits aFe intercooler tube (46-20239-B, 46-20229-B/R, 46-20222-B) Only.

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BladeRunner Intercooler Coupling & Clamp Kit
affirm Starting At 0% APR - Subject To Eligibility. See Lending Terms
AFE - Corporate Logo
T#:557905
Part#: 46-20240AS
Back Ordered
$ 52.00 USD
Free Shipping on orders $49 and up
Silicone couplers for aFe tubes & factory intercooler
BladeRunner GT Series Intercooler F30 335i N55
affirm Starting At 0% APR - Subject To Eligibility. See Lending Terms
AFE - Corporate Logo
T#:557864
Part#: 46-20231
Back Ordered
$ 1,766.00 USD
Free Shipping
$ 1,766.00 USD
Free Shipping

This fully TIG-welded bar & plate design intercooler from aFe is 25% larger than stock, outflowing the factory intercooler by 15% and substantially lowering intake temperatures. Intercooler bolts into place with factory-style connections.

Fits the Following BMWs:

F30 335i N55 

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BladeRunner Intercooler Coupling & Clamp Kit - E9x 335i N54 aFe Inter...
affirm Starting At 0% APR - Subject To Eligibility. See Lending Terms
AFE - Corporate Logo
T#:557906
Part#: 46-20240AA
Back Ordered
$ 144.00 USD
Free Shipping
$ 144.00 USD
Free Shipping

These 5-ply silicone reinforced couplers are capable of withstanding high temperatures and include new hose clamps. Designed for aFe intercooler and aFe tubes.

Fits the Following BMWs:

E90 E92 E93 335i N55

Show More Show Less
BladeRunner GT Series Intercooler Kit F30 335i N55 Automatic ...
affirm Starting At 0% APR - Subject To Eligibility. See Lending Terms
AFE - Corporate Logo
T#:557863
Part#: 46-20232-B
Back Ordered
$ 2,036.00 USD
$ 2,036.00 USD

This fully TIG-welded bar & plate design intercooler from aFe is 25% larger than stock, outflowing the factory intercooler and tubes by 21% and substantially lowering intake temperatures. Intercooler and tubes bolt into place with factory-style connections.

Fits the Following BMWs:

F30 335i N55 automatic transmission only

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