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The main reason all of the VANOS units will eventually fail is because the material used for the sealing rings from the factory is not designed for that type of environment. When this happens the only option that BMW leaves you with is buying a new and expensive VANOS unit with the same sealing rings that failed in your original unit.

The VANOS system found in BMW engines is a great feature (when it’s working properly), keeping your power curve smooth and responsive especially in lower to mid RPM range. What usually goes unnoticed is the gradual loss of power within this range as the vehicle's age due to slowly failing seals within the VANOS unit. The way the VANOS system works is based off of oil pressure triggered by a solenoid that allows for a small range of timing degree adjustment, this is where the power curve is affected. When the seals begin to fail (all of them do) there is less pressure to advance the timing reducing the power in that low to mid range. Because this happens slowly it's very hard to notice a difference until you refresh your VANOS unit, then you easily realize the response you've been missing.

There are a number of symptoms that will plague your car as a result of these failing seals such as erratic idle, engine hesitation, stalling, and increased fuel consumption to name a few. If you've been chasing down any of these symptoms with no fix then this could be your issue.

While you're replacing the seals in your VANOS unit it a good time to install anti-rattle spacers to tighten up the gaps in your stock assembly and get rid of that noisy VANOS clatter.

Seals & O-rings:

The seals  were the main focus of this project since the OE units are built with Buna-N rubber o-rings instead of the ECS supplied Viton rubber o-rings. The Buna-N material quickly hardens from the heat and chemical exposure within the engine, where the Viton is significantly more resistant to these chemicals. This knowledge was also used when it came to the commonly failed o-rings found on the VANOS seal plate, replaced at the solenoid.

Rattle Repair:

When it comes to the VANOS rattle this is commonly described as "marbles in a can", and can be heard throughout the different RPM ranges depending on the engine. These upgraded rings and washers are precision ground from hardened steel to resist wear and deformation keeping your VANOS rattle free. The rattle repair tools are designed specifically for this VANOS anti-rattle repair, design from hardened steel to stand up to the job. Designed to perfectly follow the splines of the shaft for a tight grip when applying the necessary torque to disassemble & reassemble the VANOS transfer gear. The keyed socket was designed with the intent to use a "common" wrench so this can be completed at home in your garage.    

When Servicing your VANOS unit we recommend getting everything you need to replace on the way to service which includes an oil change and valve cover gasket set. Fresh oil and gaskets is the best way to start off a fresh rebuild of any kind giving you the maximum performance of your freshly serviced components.

Don't forget to check out our rebuild PDF to make sure you have everything to get the job done and eliminate the rebuild guess work.

This item fits the following BMWs: 
2000-2001 E46 3 Series M3 M3 Convertible 2000-2006 
2001-2002 Z3 Roadster / Coupe Z3 M Roadster Z3 M Coupe w S54 Engine 
2006-2008 E86 E86 Z4 Z4 M Roadster Z4 M Coupe

Take the guesswork out of S54 ownership. This all-inclusive kit targets the two most notorious failure points on the BMW S54 engine: broken exhaust hub tabs and degraded internal seals.

Turner Motorsport S54 VANOS Exhaust Hub Upgrade

The factory S54 exhaust hub is a ticking time bomb. Excessive play between the drive tabs and the oil pump disk creates a rhythmic rattling that eventually shears the tabs off, risking catastrophic engine failure.

While other kits require deep-engine surgery, our Turner Motorsport Hub Upgrade offers a "work smarter" approach.

Precision Engineering: Developed using 3D scanning and CAD modeling for a perfect, interference-free fit.

Superior Materials: Machined from high-strength 4340 steel and hardened to OEM specifications.

No Re-Timing Required: This bolt-on fix eliminates the failure point without the need to disassemble the VANOS unit or disturb engine timing, saving hours of labor.

ECS Tuning VANOS Seal Kit

The original BMW seals are made of Buna-N rubber, which quickly hardens and loses its sealing properties when exposed to synthetic oil and high heat. Our ECS engineering team has corrected this flaw.

Viton™ Upgrade: We utilize high-performance Viton O-rings for the internal seals, seal plate, and solenoid.

Chemical Resistance: These seals are designed to remain pliable and effective for the life of the engine, restoring lost low-end torque and smoothness.

ECS Tuning Rattle Repair Kit

Eliminate the dreaded "marbles in a can" sound. This kit addresses the axial play in the VANOS helical gears.

Hardened Steel: Our rings and washers are precision-ground to resist the wear and deformation that lead to engine rattle.

Silent Operation: Restores the refined sound and feel of your S54 across the entire RPM range.

This is an OEM MAHLE fuel filter that removes dirt and other particle contaminants from your fuel.

A clogged fuel filter makes it difficult for your engine to get all the fueling it needs. Filters commonly clog from a deteriorating gas tank, bad fuel, or other debris in the fuel system. A fresh fuel filter addresses many fuel related problems including surging, stalling, cold start issues, and poor performance under a variety of conditions.