BMW Performance Exhaust Guide

One of the most defining features of a performance BMW is the distinctive straight-six or small block V8 rasp, especially when amplified through a less restrictive exhaust. Will Turner himself notes an early memory on the track being passed by an E30 M3 making a vicious snarl as it rocketed past. Performance exhausts are more than just a way to make your BMW sound more aggressive, a better flowing exhaust will improve your engine’s ability to breathe and free up horsepower. In order to better understand what performance exhaust does for your engine, we will explore key features of the exhaust, the effect of air pressure, and how to balance the proper velocity and volume for your new exhaust to provide maximum benefits.

As your engine burns the air and fuel mixture which is injected into the cylinders, it needs to be able to expel these combustion gasses to make room for fresh air and fuel to ignite. Exhaust gasses are pushed out of the cylinder when the exhaust valve is opened, they are then carried through the exhaust pipes away from the engine and toward the rear of the vehicle.

Inside the exhaust, the combustion gasses that are expelled are forced out of the engine by the piston travel at a rate of flow that is determined by the exhaust pipe diameter. The diameter can either be too restrictive, causing a high velocity but low rate of flow or too open, causing low velocity but the high rate of flow. Commonly, people will refer to the release of back pressure as a way to increase performance, but that some back pressure is needed in order to be most effective. This is not entirely true, as back pressure is slightly different than what causes performance loss from the exhaust that is too large for the engine.

Back Pressure

Back pressure is the resistance of natural atmospheric pressure (1 atm) that exists all around us. The natural air pressure passively resists the expulsion of exhaust gases and must be overcome by the pressure of exhaust gas as it is expelled. Imagine that you were running a marathon and could inhale normally, but had trouble exhaling, that would certainly have an effect on how fast or far you could run. Your engine needs to be able to “breathe” in the same way, restrictions on the intake or exhaust systems can have adverse effects on overall performance.

Too little pressure from the exhaust gasses being expelled causes the engine to work harder to push all the gas out. A loss in performance occurs as a result since the engine is devoting some of its power to pushing out that exhaust gas. A completely unrestricted exhaust with pipe diameters that are too large for the car will reduce the velocity of gases being expelled, which has a similar effect to the car’s performance. It should be noted, however, that while the results are similar losses in power output, the causes are slightly different. The exhaust gas is expelled slowly because of something is known as the Venturi effect. It works similar to diffusion; moving from a high concentration gradient to a low concentration gradient increases the velocity but decreases the rate of flow. Inversely, increasing the diameter reduces the pressure of the exhaust gasses and slows their escape.

Choosing the right Exhaust

Finding the right exhaust for your BMW is easy. Many companies, like Supersprint, Akrapovic, Borla, and even us here at Turner Motorsport, produce exhaust systems specifically tuned for the proper performance for your BMW. The easy way to find the right exhaust, were you to make your own, would be to simply look at your factory exhaust. While adding a performance exhaust improves the sound of your BMW, if it is a bone-stock engine producing the factory horsepower, you may not see the benefits you were hoping for besides an increase in sound. The factory exhaust is designed to provide the perfect balance between the rate of flow and velocity for an unmodified engine. When you begin to increase the performance of your car, the exhaust becomes more critical to modify as well. By dividing the total area of your factory exhaust by your new exhaust, you are left with the percent difference in areas which is the percent difference in engine horsepower capabilities.

With a complete system of headers, downpipes, high-flow catalytic converters, and cat-back exhaust, your BMW can greatly benefit from the improved exhaust flow. Tuning companies we support provide the right exhaust systems for your BMW to produce more power and generate a heartier sound while also providing significant weight savings. By reducing the restrictions in your exhaust, you are freeing up engine power to the wheels while also removing some of the weight the car needs to overcome in its acceleration.


BMW Exhaust Options

Turner Motorsport Performance Exhausts

We have been tuning BMWs since 1993 and exhaust upgrades are one of our favorite modifications. Performance mufflers, headers, resonator-delete, muffler-delete, race exhaust, and other exhaust upgrades have all been a part of our tuning benchmark since the beginning. These exhausts are our own design with concept and engineering done by our own engineering team. Then they are trial-tested on our project and employee cars to ensure our design objectives are met.



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Supersprint Performance Exhaust Systems

Supersprint exhaust is widely recognized as the leader in complete exhaust system upgrades - extremely high quality, well designed for optimal flow, and amazing sound. When compared to a domestic stainless system, the Supersprint Stainless system showed a 30% flow improvement over the Factory M3 system. To protect against corrosion each non-stainless system receives an aluminized coating inside and out. All internal tubing, resonators and tail pipes are stainless steel.



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DINAN Performance Exhaust Systems

DINAN's exhaust is tuned around the engine size and the rest of the exhaust layout to flow better and produce a more attractive sound. A special internal design minimizes drone. Tips with the Dinan logo are the finishing touch. Made entirely from stainless steel, the Dinan exhaust should outlive the car.

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Akrapovic Performance Exhaust Systems

Akrapovic is now the leading supplier of Titanium exhaust systems and are known internationally for their quality and performance. Akrapovic supplies exhausts to BMW Motorsport for racing applications such as the M3 GT4, BMW Motorrad, and many professional race organizations campaigning BMWs. Their Titanium is three times stronger and more heat resistant than any other titanium product on the market, in addition to being 40% lighter than stainless steel. This high strength allows the use of thinner insulation while still achieving the highest quality standards, bringing decisive advantages both on and off the race track. The Akrapovic exhaust systems are the lightest and highest quality exhausts you can buy for a BMW. And as you'll find from their sound clips, they also have an amazing sound quality.


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Borla Performance Exhaust Systems

We've been big fans of Borla Exhaust for BMWs since we opened our doors in 1993. Borla produces some of the best-sounding, lightest, longest lasting exhausts on the market. These systems are made in the USA with true T-304 stainless steel inside and out and backed with a 1,000,000 mile warranty. Borla puts and emphasis on quality by using stainless steel throughout their piping and muffler bodies. Borla designs their exhausts to complement a BMW's understated sportiness, not overpower it. Borla produces each system to have a deep, sporty tone that doesn't offend or intrude on the cabin. So you hear the exhaust when you want to, not all the time. Most Borla BMW exhausts are a true-cat back and bolt or clamp to the original catalytic converter for an easy install. Each system is engineered for the application and refined in their own sound lab - changing pipe sizing, layout, and incorporating mufflers and/or resonators as needed to achieve a sporty yet refined sound. Borla also produces full race exhausts for the committed enthusiast with cat-delete and test pipes.


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